Electrode Induction Melting Inert Gas Atomization with High Speed and Sphericity

Electrode Induction Melting Inert Gas Atomization

1.Overview

Principle: Under vacuum or inert gas protection, the slowly rotating feedstock rod is heated by high frequency induction coil and melted inductively and continuously in the absence of crucible. Then the molten falls free, flows into atomization system and is crushed into a large number of small liquid droplets by high pressure inert gas from atomizer spray plate. Then small liquid droplets are solidified into spherical partical powders in flight. Feedstock doesn’t contact with crucible and fluid limiting diversion tube, so it doesn’t get pollution.

2.Specifications

• Total power: 100kW
• Melting capacity: 5kg or 10kg (calculated by the density of Ti)
• Feeding methods: single or continuous feeding by 10pcs each time.
• Feeding speed: rotating speed 1~30r/min; slow: 1~50mm/min (adjustable); fast: 200mm/min (constantly).
• Powder size: D50=about 45μm.
• Recovery rate: ≥ 95%
• Gas consumption: high pure Ar or N_2.

3.Features:

• It can produce high melting and alive metal powders with spherical shape and ultra-high purity, such as Mg, Al, Ti, Ni, W, Mo and its alloy powder, ceramic powder etc..
• Low energy consumption.
• Alloy electrode is needed to be melted and electrode segregation results in uneven chemical composition of alloy powder.

EasyFashion is the multifaceted supplier of Atomization Powder Manufacturing Equipment, Cemented Carbide Equipment and Heat Treatment Equipment being in 2008. We are most proud of our professional R & D team, experienced sales and after-sales team, for different materials in various areas of heat treatment requirements, we can provide customers in various industries with the most cost-effective solutions. Our high quality production equipment and excellent technological support can reduce the purchasing cost and investment risk of our customers. Our main focused areas are powder metallurgy, cemented carbide, carbon and silicon carbide composites, vacuum heat treatment and other high-end industries.

We adheres to the tenet of "becoming the global leading service supplier of intelligent materials and intelligent equipment solutions", and strictly adheres to "efficient, serious and committed". With the collaboration of a more than 20 people professional R & D and design team and a more than 10 people professional sales and after-sales team. Provide high international standard professional equipment and high standard service to customers all over the world in different languages.

Over 500 customers home and abroad have put their invaluable trust in us since our establishment. In recent years, with the aid of remarkable technology strength and highly dedicated employees, EasyFashion has emerged as the leading enterprise in industry with over 20 new-developed products and 70 patents.

Our technology originates from our research on customer needs and application fields. In the process of continuous communication and collaboration with customers, we customize the best solution for customers with our technology and experience. To help them maintain a competitive advantage in the industry. Our skilled engineers communicate with customers to help them solve complex problems and optimize process capability.