Three Phase BLDC Motor Stator Coil Winding Machine Needle Type Not
Flyer Winder WIND-3A-TSM
Application:
Needle winding BLDC stators of Three Phase Motor like Sewing
Machine,Air conditioning compressor,
Refrigerator compressor,water pump automotive application , fuel
pump motor with 6 poles, 9 poles, 12
poles or 18 poles
Advantages:
✔ 3 needles wind 3slots at same time, wider can finish the winding
in3 times for 9poles BLDC stator
✔ Can wind 6, 9, 12 poles stators which is Multiples of 3slots
✔ Winding speed can be setted per different wire diameter from
0.08mm to 1.2mm,
and heavy or light weight stators, big or small stack height, have
good apation with no limination
Feature:
Brushless motor stator winding machine WIND-3A-TSM is designed to produce multi poles 3phase stator
Its winding track is in square shape,It does wires winding and arraying at same time and automatically.
The slots needle winding, arraying,indexing,place bridge wire,cut
wires are fully automatically.
Parameter:
Wire diameter: 0.08~1.2mm (AWG17~AWG39)
Stator ID:15~65mm
Core length:7-110mm
Turns No.0-99999
Operation option: stepping/Auto
Stator poles: 6 poles, 9 poles, 12 poles,18 poles (Customized)
Air pressure:5~7kg/square centi-meter
Power:2KW, AC220V 50/60Hz
Weight: about 450kgs
Dimension: 1600(L)x1100(W)x1400(H)mm
The BLDC stator winding machine WIND-3A-TSM use needle to wind the
coils to stator directly, unlike
some external stator or some universal DC armature flyer winding
machine, the wire move in the slot only,
so for needle winding machine,there must be enough space for the
movement of the needle.
If you need to purchase the machine, you need to tell the machine
supplier your stator drawing and
height, including the important slot width size for checking enough
space for the movement of needles.
WIND-3A-TSM needle winder does 3 windings at one time.
Some BLDC stator manufacturers is considering using skew slot in
their BLDC motor, as skew design
might acquire better slot filling rate and magnetic flux, till now
even some Italy machinery manufacturer can
not produce this kind of machine. So if you consider using skew,
you may have to do the coil winding
manually or select a high cost coil winding machine.
Question and Answer:
1. Which type of stator needle winding shall we select for our
stator in attached drawing?
The winding machine WIND-3A-TSM with winding arrraying indexing
servo device
and angle swing cam device is very suitable for winding your stator
metioned in drawing,
it is very stable in winding big and small wire , heave or light
BLDC motor compressor stators.
2. Can you also estimate the winding period of our design, how many stators can we produce
in one hour?
Per your winding data Number of turns 27, wire diameter 0.8mm,
the winding speed we suggest is 300RPM, and it take about 1mintutes
to get 1pc wound stator,
In one hour you can get more than 60pcs.
3. What's the material list we shall provide for machine trail?
Below samples are needed for machine manufacturing and
commissioning:
1. Stator stack 5pcs without winding
2. Wound stator 1pc
3. Copper wire 1 roll enough for winding 15pcs stators
Please click below picture to view video
