High peed precision long brass plate trimming die,trimming mold
Metal Stamping Die Capability
· Die Insert Tolerence: +/-0.005mm
· Stamping Speed: 1000SPM/min
· Tooling Life: 50-300 million times
Metal stamping includes a variety of sheet-metal forming
manufacturing processes, such as punching using a machine press or
stamping press, blanking, embossing, bending, flanging, and
coining. This could be a single stage operation where every stroke
of the press produce the desired form on the sheet metal part, or
could occur through a series of stages.
Compound Die Stamping is the process where the die separates or
blanks the part from a steel strip in one stroke. A Compound Die
will perform multiple cuts or punches in one stroke, as compared to
multiple strokes. This is a very cost effective method for stamping
medium to high volume parts while keeping labor and die costs down.
Compound Dies are often used to stamp simpler flat parts such as
washers.
Here at METS Precision-Tool it’s our goal to design and build our
Compound Dies to exceed 100 strokes per minute to support high
volume production. We can achieve this by building in sensors and
other accessories to protect the die from damage. Cycle time is
always kept in mind when designing and building our Compound Die
tooling. We can build the die to stamp the part at the accuracy you
need.
Parts are produced when the feed system pushes (strip or coil
stock) of raw material into the Compound Die; at each stroke or
cycle a finished flat part will blanked or released from the raw
material. The feed rate of the material is determined by the size
of the part. Larger parts need more time to exit the die, where
smaller parts exit quicker allowing for faster run times.
Typically, compound dies do not require a cut-off station because
the parts are blanked through from the strip, but many times is
added to help manage scrap material. Finished parts will be removed
from the die by a knock-out and will fall onto a chute or slider
where they flow into the collection bin. The scrap will exit the
die in strip form or in piece form depending on if you’ve included
a scrap cut-off station. Scrap can be collected in bins or hoppers
on the exit end of the die
METS Precision-Tool uses a variety of 2D and 3D cad/cam Software to
develop, design, and plan the layout of our dies. (see below for
the full software list & details). We have the resources to build a
die for any application. When high volumes of production are
expected, we can build a dependable tool with longevity in mind. We
can also produce low-cost tools for prototyping and sampling
applications. Die protection is always on our mind, and DACO
Precision-Tool can build in sensors that will help prevent costly
damage to the die.
Metal Stamped Parts & Components
We stamp metal parts ranging from small precision parts, such as
electronic equipment and musical instruments, to large precision
components, including processing equipment and architectural
components that are decorative and functional. All-New Stamping has
the capability to work in quantities from prototype runs to full
production runs.
Our stock thickness for our ferrous and non-ferrous metals ranges
from 0.01mm to 2mm and the stock width ranges from 10mm to 1000mm
with pre-plated and finishing options. We also work with a complete
range of materials to offer customers a large choice in
specifications, including:
Steel
Aluminum
Stainless Steel
Plastics
Copper
Brass
Specialty Metals
Tool&Die Profile
| General Capabilities | Design Modeling 2D, 3D,processing,assembling | Die Location Technical Support | Inspection |
| Detail Tooling Documentation | DFMEA/PFMEA | Quick Building Prototypes |
| Die Types | Forming Dies | Precision Progressive Stamping Dies | Secondary Dies |
| High Speed Steel Stamping Dies | Precision Blanking Dies | Forming Die |
| Tooling Material | Carbide(CD650,V3,KD20) | ASP-23 | ASP-60 |
| S55C---45#55 | AL7075 | SKD11 |
| Tooling Life | 50 Million to 1000 Million Times |
| Die Concept | 2-Plate Die | 3-Plate Die | Module Die |
| Production Equipment | CNC | SODICK Nice Surface EDM | P/G |
| Drill | SODICK Wire Cutting Machine | J/G |
| Milling Machine | WAIDA Profile Grinder Machine | |
| Stamping Equipment | AIDA | PURDER | MICO |
| MICO | | |
| Stamping Product | Custom Stamping | SIM shrapnel | Spring clip |
| Battery shrapnel | Shield Drawing | Press-Fit Terminal |
| Lead Frame | Power Contact Terminal | PC Terminal parts |
| Additional Services Provided | Custom Packing | Packaging | Heat Treat |
| Plating | | |
| Delivery | 3-5 Week | 3-6 Week | 4-7 Week |
Packing:
First Step Wrapping by PE film to anti-rust.
Second wooden case without need of fumigation.Or as your required.
FAQ
Q: What’s your manufacture capability?
---- We use Sodick/Charmilles to frabricate die inserts,dimension
we can do is +/-0.002mm.
Q: Can you make all the dimensions are according to our
design/samples?
---- We can guarantee that all the dimensions are made according to
your drawing/sample.Please notice that dimension tolerence we can
do is +/-0.003mm.
Q: Did the stamping die suit for my press machine?
--- The stamping die is made according to your press machine’s
specification.Before start making die parts,we will send the design
for your approval.
Q: What’s your advantage compare with other supplier’s on the
market?
---- We are stamping factory,have a team contains die
design,making,maintance and stamping production.We know how
important the good mold for stamping production.
---- All our engineers are with more than 10 years working
experience.They are more professional on precision stamping field.
---- All the die parts we made are by Slow-speed wire EDM,can
gurantee the dimension.Many of them make it by middle-speed wire
EDM/fast-speed wire EDM
Stamping die Shows:
