Complex Process Sheet Metal Components Bend Forming Wire Line Electronic Components

Complex process stamping wire line and bend forming line for electronic components

Stamping Capability

A: The min. pitch: 0.5mm

B: Highest stamping speed: 600SPM/min or more

C: Precision: ±0.003mm

D: Rate of hole diameter and thickness 0.85:1

E: Stamping material thickness:0.05-2.0mm

F: zero or less loss of material use.

Compound Die Stamping is the process where the die separates or blanks the part from a steel strip in one stroke. A Compound Die will perform multiple cuts or punches in one stroke, as compared to multiple strokes. This is a very cost effective method for stamping medium to high volume parts while keeping labor and die costs down. Compound Dies are often used to stamp simpler flat parts such as washers.

Here at METS Precision-Tool it’s our goal to design and build our Compound Dies to exceed 100 strokes per minute to support high volume production. We can achieve this by building in sensors and other accessories to protect the die from damage. Cycle time is always kept in mind when designing and building our Compound Die tooling. We can build the die to stamp the part at the accuracy you need.

Parts are produced when the feed system pushes (strip or coil stock) of raw material into the Compound Die; at each stroke or cycle a finished flat part will blanked or released from the raw material. The feed rate of the material is determined by the size of the part. Larger parts need more time to exit the die, where smaller parts exit quicker allowing for faster run times. Typically, compound dies do not require a cut-off station because the parts are blanked through from the strip, but many times is added to help manage scrap material. Finished parts will be removed from the die by a knock-out and will fall onto a chute or slider where they flow into the collection bin. The scrap will exit the die in strip form or in piece form depending on if you’ve included a scrap cut-off station. Scrap can be collected in bins or hoppers on the exit end of the die

Tool&Die​ Profile

To get quick response, please contact us by mail directly

Q: How can I get quotation quickly
A: Please send your inquiry and technical details to email kellylan10@hotmail.com Our sales Consultand will contact you in 24hrs on business time.
Q: How can I get technical support from you when we are designing a new product?
A: Please feel free to contact with the same email .There will be an exclusive engineer available for you.
Q: How can I contact you when I have some suggestion about your products or service?
A: Please feel free to contact email or phone.We will follow on your suggestion and try our best to make you satisfied.

We accept your any request on shipment.By air, by sea,and by Express are acceptable.

Stamping die shows:

2006,Established in Xiamen, METS is a professional hardware company specialized in mould design, mould manufacturing of contact and machine shell, automotive, electronics, LED lampshade, lead frame and lamination core(stator and rotor) etc. As well as precision metal stampings production.Our engineer, design, construct and validate highly precise metal stamping dies and tooling system solutions. Our team of experts partners with leaders across industries to provide tooling solutions that use high-strength materials, demand tight tolerances and require short lead times

METS has been focusing on the R&D of high speed precise progressive die as well as stamping production since its establishment.
 

Process technology capability:

A. Hight precision. The precision can reach 1-4μm,Ra 2μm.

B: Zero loss of material use.

C: The min. space between connectors is 0.2mm
D: The pressing speed can reach 800SPM
E: The rate of hole diameter and thickness is 0.85:1

F: Standard component use famous brand
G: The stamping material thickness is 0.05-2.0mm

H:Rational construction , easy accessibility. Good for maintenance

We stamp metal parts ranging from small precision parts, such as electronic equipment and musical instruments, to large precision components, including processing equipment and architectural components that are decorative and functional. All-New Stamping has the capability to work in quantities from prototype runs to full production runs.

Our stock thickness for our ferrous and non-ferrous metals ranges from 0.01mm to 2mm and the stock width ranges from 10mm to 1000mm with pre-plated and finishing options. We also work with a complete range of materials to offer customers a large choice in specifications, including:

Steel
Aluminum
Stainless Steel
Plastics
Copper
Brass
Specialty Metals

102,No.42,Xibin Road,Xinglin,Jimei district,Xiamen,361022,China