Technical scheme of
Two waves Highway Guardrail Forming Machine
(equipment overview)
The equipment as only for design of the two waves machine.
The equipment can form the highway guardrail with leveling,
punching, forming and cutting etc. craft. It is consisted with
de-coiler, leveling section, punching section, forming section and
cutting section etc.
The equipment consists with the de-coiler, leveler, 2 sets
hydraulic hole punch device (one is for the connection holes,
anther is for the center holes) , the forming machine, hydraulic
cutting device, the electric controlled system and hydraulic system
etc.
The main drive of the whole line uses a reducer with the frequency
conversion to control, the speed control, length setting and the
localization control are accurate and reliable.
parameter
1, Working piece thickness: 2.6mm (material Q235 cold steel)
2, Height of product: 83mm
3, Strip width max: 480mm
4, the max. length is no longer than 4 m.
5, Total motor power about: 65.7KW
Voltage: 380v, 50Hz, 3 parch, AC
6, Main machine has manual control kit
7. Machine diameter: 20000mmX3000mmX 2500mm
De-coiler –leveling/ punching/ forming / cutting --- collection
table
| No. | name | |
remark |
| 1 | de-coiler | 1set | |
| 2 | Forming machine | leveler | 1set | |
| punching | 1set |
| forming | 1set |
| cutting | 1set |
| 3 | Collection Table | 1set | |
| 4 | Electric control system | 1set | |
1, passive – de-coiler
Structure: passive de-coiler
Width of material: 480mm, thickness of material:2.6mm
Inner diameter of coil: φ508mm；
Outer diameter of the coil: φ1200mm; max. Loading: ≤4T
2.leveler
The leveler is composed with guider-in device, the drive roller,
both sides adjustable guide device and leveling roller etc.
Feature of structure: after the quenching and tempering,
chrome-plating processing ,the rigidity , surface roughness of the
roller etc. are all enhance greatly; It is composed by the clamping
roller and the leveling roller, the clamping roller may the
independent control, the leveler has one pair of horizontal guide
roller and two pairs of vertical guider roller and easy to adjust
by hand wheel.
Working roller: nice rollers type (with one pair of pinch roll
front and back and working roller up 3 down 4)
4, hydraulic punch hole device
Structural style: The rack uses the Dragon Gate type, makes a
integrated. 2 groups of punch device(one is for the connection
holes , anther is for the center holes) the power supply is the
type cylinder down stroke press:
Guider rollers before punching
Punching mould quantity:1set
Main parameter
- Max punching hole thickness: 5.0mm,
2) Hydraulic pump station power:15Kw
- Hydraulic stroke: 45MM
5 main roll forming machine
The machine consists with drive motor, frame, forming roller and
mould etc.
The main forming machine drive adopted hard tooth face speed
reducer with the frequency conversion velocity modulation, the
encoder control brake.
Gear box and universal coupling drive system.
main parameter
1) Forming station: 20 stations
2) Thickness of plate:2.6mm
3)Material of the forming rollers: bearing steel GCr 15, with
quench treatment.
4)- Motor power: 45KW
5)Material of the roller shaft: 45# thermal refining , the diameter
of the shaft is 90mm.
- Max. Feeding width: 500mm
6, hydraulic cutting device:
Function; According to input work piece length parameter, uses
encoder fixed-length, cut off the working piece after machine stop.
Adopt hydraulic cutting type.
main parameter
a) Max. cutting thickness: 3.0mm
- Work piece effective cut-off width: 480mm
- Material of cutting blade: Cr12Mov
7.Automatic Collection Table
8. PLC control system
Full line is controlled by PLC control system, touch screen
operation to achieve the human and PLC interactive. The operator
can monitor the setting program (programmable control)and modify
the parameter to control the line. Also can check the running
status, parameter and error indication etc..
Operation type: manual /auto two type switch. In manual position:
can run the each part of the machine. In auto position: can run the
full line. The emergency stop ensures the safe of the equipment and
operator.
Machine side is equipped with the manual operation control panel
for convenient worker to operate;
Entire line surveillance function: to reach surveillance production
line movement condition, realizes to various locations production
condition surveillance;
Has the failure detection function: Carries on to the production
line signal succession examines, the checkup according to sequence,
discovers the mistake, and giving the alarm to stop the machine.
Document of equipment
Vulnerable chart, mold disposition chart, electric appliance
schematic diagram, hydraulic pressure schematic
9.Payment: pay 30% in advance before production, the buyer will
check and accept the machine in the seller's factory. The seller
has the obligation to operate. The buyer should pay 70% balance
before shipment.
10 Term of delivery: 60 days after receive 30% deposit in advance
and sales confirmation be confirmed by both parties.
