Freezer Liner forming line

Freezer Liner Forming Line - The Ultimate Automated Production Solution

Our Freezer Liner Forming Line represents the pinnacle of automated manufacturing technology for refrigeration components. This complete production system seamlessly integrates material feeding, precision heating, vacuum forming, trimming and punching operations into one continuous workflow. The advanced PLC-controlled automation ensures flawless coordination between all stations, delivering consistent high-quality output with ±0.3mm dimensional accuracy. Designed for demanding 24/7 production environments, the line maintains perfect airtight seals and smooth interior surfaces that exceed industry hygiene standards.

At the core of this system lies our proprietary vacuum forming technology featuring dynamic pressure regulation and multi-zone infrared heating. The precisely controlled forming process guarantees uniform material distribution across even the most complex liner geometries. Advanced servo mechanisms provide micron-level positioning accuracy while real-time thickness monitoring ensures perfect wall consistency. The intelligent temperature management system prevents material stress and deformation, producing flawless surfaces ready for immediate assembly. With production speeds reaching 20 cycles per minute, the system maintains this exceptional quality across continuous operation.

The forming line offers unparalleled production flexibility to meet diverse manufacturing needs. It effortlessly handles various thermoplastics including HIPS, ABS, PP and PS composites with thickness ranging from 1.2mm to 5.0mm. Quick-change mold systems enable product transitions in under 15 minutes, while the self-optimizing control automatically adjusts parameters for different materials and designs. Additional customization options include integrated printing stations for product branding and specialized tooling configurations for unique liner requirements. This adaptability allows manufacturers to produce multiple product variants on a single line with maximum efficiency.

Quality assurance is deeply embedded throughout the manufacturing process through multiple verification systems. Automated vision inspection performs dimensional checks at critical stages, while laser measurement confirms final product specifications. The production line also incorporates sustainable manufacturing features including an advanced energy recovery system that reduces power consumption by 35%. Optimized material nesting algorithms minimize waste while maintaining production efficiency. With IoT connectivity enabling real-time monitoring and predictive maintenance, the system represents the future of smart manufacturing - delivering reliable, high-volume production while maintaining the strictest quality standards and operational excellence.

Guangzhou Kinte Intelligent Equipment Technology Co.,Ltd, a wholly owned subsidiary of CEI and an industry and trade based company perfectly integrating research, development, manufacture, sale and service links, mainly dedicates to general contract of household and similar electrical appliances plant equipment, export of equipment and laboratory specially for manufacturing household electrical appliances, development and mould manufacture of household electrical appliances, export of parts and components of household electrical appliances, export of conveyor line and automatic testing equipment, household electrical appliances, motorcycle and automotive painting line and production line, and manufacture and trade of surface treatment production line. 

Kinte has undertaken a large number of national, provincial and municipal knotty-problem-tackling scientific research projects. From 1998 to 2011, over 600 scientific and technological achievements were made, including over 380 outstanding scientific and technological achievements, of which there are 9 national achievement awards, 146 provincial and ministerial achievement awards, and 63 municipal achievement awards.   Over 100  national  patents  have  been  awarded ,  with  the  transformation  rate  of  scientific  and technological achievements reaching up to 85%. Kinte has won the national technological market “Golden Bridge Award” for five times in 10 consecutive years. Besides, Kinte owns multiple certificates, such as “Certificate for Foreign Engineering Contract of the People’s Republic of China” issued by the Ministry of Commerce of the People’s Republic of China (the only company with this certificate in Chinese household electrical appliance industry), “Engineering Design Certificate (Class A)” issued by the Ministry of Housing and Urban-Rural Development of the People’s Republic of China and “Special Engineering Design Qualification Certificate” issued by the Ministry of Environmental Protection of the People’s Republic of China. 

Taking Kinte Manufacture System (inclusive of Guangzhou Kinte Electric Industrial Co., Ltd,  Anhui Kinte-Weijia Equipment Manufacturing Co., Ltd and Guangzhou Kinte Desheng Intelligent Equipment Co.,Ltd) as the core, Kinte has formed a huge industry chain supported by many strategic partnership manufacturers, in addition to owning premium and perfect design development system and project management team. It is recognized as an integrator in household electrical appliance manufacturing industry.