1000mm - 1250mm Sandwich Panel Production Line PLC System

1000mm - 1250mm Sandwich Panel Production Line PLC System​

Technical Specifications for Sandwich Panel Roll Forming Machine

1. Sandwich Panel Spec.

Min. cutting length--------------------------3 meters
Max. Stacking length--------------------------15m
Panel width--------------------------1000mm (according to profile requirement)
Panel thickness:
Thickness of flat panel---------------40, 50, 60, 70, 80, 90, 100, 150mm
Thickness of corrugated sandwich panel-----------50, 60, 70, 80, 90, 100, 150mm(exclude corrugated sandwich panel)

2. Steel Sheet Spec.

Thickness--------------------------0.4-0.7mm (material must be level, no corrugation and distortion)
Yield strength of material--------------------------≤235MPa
Max. Width of material--------------------------1250 mm
Max. coil weight--------------------------5 T
Inner Dia. of coil--------------------------Φ508, Φ610 mm
Foaming material--------------------------141B foaming agent
PU forming density--------------------------40～45 kg/m3

3. Whole Line Spec.

Working speed--------------------------3-7m/min (adjustable)
Total length--------------------------about 120m
Working height--------------------------1200mm (height of panel coming out)
Pressure for foaming--------------------------150-200 bar
Effective length of double belt conveyor--------------------------21m
Control mode--------------------------imported PLC system((Siemens/Mitsubishi)
Total power--------------------------about 300Kw
Power required--------------------------380V/3phase/50Hz
Control voltage--------------------------24V / 110V/ 220v
Air pressure--------------------------0.7Mpa (for buyer to prepare)

Features of Sandwich Panel Roll Forming Machine

With the development of modern city and the industry factory workshop, the steel structure building has been widely used in various fields. The emergency of new materials promoted the development of sandwich panel roll forming machine. Similar to other roll forming machines, sandwich panel roll forming machine is controlled by PLC system. It can produce high-quality sandwich panels continuously.

Machine introduction

PU sandwich panel line integrate mechanism, chemical, electrical controlling, hydraulic controlling, pneumatic and temperature and the procedure of production includes uncoiling, film covering, cutting, roll forming, pre-heating, foaming, solidification, panel cutting, stacking and transferring, packing. The sandwich panel production line was produced and developed by our company and won a number of technology patents. Wuxi shenghong has successfully filled in the blank of the PU sandwich panel line in China and has awarded as a leading manufacturer in building machinery industry.

The PU sandwich panel made from the sandwich panel roll forming machine is produced with foaming at working site. There is a special device injecting the foaming material between the upper and lower metal sheet. And then the material will be sent to double crawler belt. The chemosynthesis and solidification are both finished inside the double crawler belt. Cutting is in accordance with the length set previously. The sandwich panel roll forming machine has non-stop cutting device and the cutter will be moved along with the panel. The working process of sandwich panel roll forming machine consists of uncoiling, film covering, cutting, roll forming, pre-heating, foaming, solidification, panel cutting, stacking, transferring and packing.

Company introduction

We are located in Jiangyin city, Jiangsu province, specializes in manufacturing various types of high speed, high precision roll forming machines, with more than 20 years’ experience. It has gained highly praise by customers from all over the world, due to top quality and competitive price of the products. Company principle: top quality, low price.

We a professional manufacturer of cold forming equipment (especially high difficulty cold formed steel), wins the trust of customers by its honesty, pragmatic operation philosophy, advanced technology, innovative design thinking, excellent quality, superior after sales service, competitive price, etc.

Main products

We mainly produce all kinds of roof/ wall tile roll forming machine, C purlin, Z purlin, C&Z interchangeable purlin roll forming machine, uni channel forming machine, rack shelf roll forming machine, guardrail roll forming machine, cable tray roll forming machine, metal deck roll forming machine, down pipe roll forming machine, rolling shutter door roll forming machine, auto stacker, EPS/PU sandwich panel production line, slitting line, cut to length line, tube mill, etc, mainly in construction use.

After sale service

1). Engineer will give free training lessons to labors in buyer’s factory.

2). The Buyer will buy the round-trip air ticket for Engineer if visa application is approved. The buyer is also responsible to bear expenses generated, e.g. visa formalities, meals, accommodation and allowance of USD100 for engineer per day.

3). During this guarantee period, we will provide spare parts without any charge in case of quality discrepancy caused by us. If the malfunctions are caused by your incorrect operations, we will provide the buyer spare parts at cost price.

4). We will charge the buyer cost price of spare parts beyond one year and provide long-term technical guide.

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