Methanol Cracker Package Methanol Cracking Unit Low Energy Consumption

Methanol Cracker Package Methanol Cracking Unit Low Energy Consumption

Description:

1. Production Scale:50~5000Nm3/h

2. Product Purity:99%~99.9995% (v/v)

3. Temperature:Ambient

4. Pressure: 0.8~2.5MPa(G)

Beside endothermic gas or endo gas, more and more methanol is used for the thermal treatment of metals as a

protective gas. The methanol is directly insirted into the furnace and cracked there.

CH3OH → CO + 2 H2

Carbon monoxid and hydrogen are formed. The methanol cracking gas is an excellent carrier gas.

Hydrogen and carbon monoxide are reducing agents and avoid oxidation or corrosion of metal surfaces in a

furnace. It has to be taken into account however, that carbon monoxid increases the carbon content of steel.

Methanol cracking gas can therefore be used for surface hardening of steel by carbonisation or carburization.

Carbon concentration can be increased up to the saturation level of austenite in surface close areas (around

1mm deep). In order to control the carbonization, water vapour can be added or nitrogen can be used for

dilution.

Applications:

1. Carbonisation, Carbonization, Carburization, Carburisation

2. Sintering

3. Annealing of steel with high carbon content

4. Normalizing

Properties:

1. Methanol is more expensive compared to Methane, however total costs for methanol cracking is

lower.

2. Lower investment costs.

3. Less energy consumption.

4. Less maintenance.

During the last 10 years,about 98% old customers firmly choose Joshining?

Many years of experience and expertise in manufacturing and supplying gas plants;

,CCS,TS certified company for quality gas plants and best after -sale services; Joshining is the seldom

company who got ,TS (Manufacture License of special equipment)

CCS(CHINA CLASSIFICATION SOCIETY) certificate,Joshining also can manufacture marine nitrogen

generator.Excellent infrastructure set up teamed by experienced and qualified engineers.

Sophisticated and developed R&D wing in assistance for installation and use of plants.

We are dedicated in the research, development, design, production, manufacturing, sale and service of all kinds of industrial gas equipment, and provide professional consultation on industrial gas systems and related products. Our main products include PSA nitrogen generators, PSA oxygen generators, PSA hydrogen generators, ammonia cracking plant, nitrogen purification plant, methanol decomposition plant etc.

We have obtained dozens of National Invention patents through over 10 years and international certificates such as: ISO9001 international certification, TS certification, SGS testing and certification, CE certification, the United States ASME certification, China Classification Society CCS certification, BV certification, American Bureau of Shipping ABS certification, British Classification Society LR certification, German Classification Society GL certification.

We have provide quality equipment and services for customers from over 30 different industries, such as China Petro, China National Petroleum, CNOOC from petrochemical industry; Sony, Panasonic, Asus, Foxconn from electronics industry; Minute Maid, Jinllongyu, Dio Coffee from food industry; Shanghai Hyundai Pharmaceutical, Jilin Aodong pharmaceutical from pharmaceutical industry; Jiangxi Copper Corporation, Gaoxinzhang Copper from copper processing industry. We also maintain long-term cooperation with the esteemed research institutions, such as Tsinghua University, Henan University, Sichuan University, Tianjin University, 718 Research Institute, etc.. The firefighting system for Beijing Olympic Games in 2008 are equipped with our nitrogen system. Both phase 1 and 2. Nanjing Mint and Shanghai Mint have both purchased and used our Nitrogen system units for their coin production, and the result has been excellent.

Furthermore, we have exported our gas plants to over 40 different countries, with proven result on its quality, stability and safety. We hold the core culture concept of "people-oriented, realistic and innovative, customer first, quality first". We will continue the introduction of advanced technology and scientific research achievements from domestic and abroad, in order to provide more valuable products and services. With the advantages of technical know how, marketing and service, we’ve build a competitive, leading, respected enterprise in our society, in which all the staffs take pride of.

Our workshop:

Our Honor:

2016

●Becoming a member of OptimumNano Innovation Union

●Providing nitrogen generators for world largest Ore Carrier Vessels (400,000 DWT)

2015

●Obtained certifications of ISO9001: 2008 quality management system, Lloyd’s Register of Shipping (UK LR), Bureau Veritas( France BV),American Bureau of Shipping(ABS)and CONFORMITE EUROPEENNE (CE)

●Started exporting our industrial gas solution to international users.

2013

●Approved to be qualified Haier Group supplier, providing PSA nitrogen generator and Membrane nitrogen generator.

2012

●Obtained over 10 Invention Patents on Hydrogen Recovery System Plants, positioning ourself as leader in the industry

●Installed several bell furnace hydrogen recovery system production lines for cold rolled strip manufacturers, effectively reduce the energy cost.

●Provided nitrogen generator for LNG vessel, becoming the first LNG nitrogen generator supplier in this area.

2011

●Installed 2800Nm3/h ship nitrogen generator for a domestic shipping company, becoming the largest ship nitrogen generator manufacturer in China.

2010

●Obtain pressure pipeline special equipment manufacturing license

●Provided the largest nitrogen purifier for SINOPEC, set a record of maximum carbon type nitrogen purifier in China.

2008

●Approved to be Qualified Supplier by China Aerospace Science and Technology Group

●Obtained China Classification Society (CCS) certification

●Cooperated with CNOOC(China National Offshore Oil Corporation) first ship nitrogen generator, which was highly appraised.

2007

●Officially began to be IUR Base for Sichuan University and Material Institute of Central South University of Forestry and Technology

●Approved as“High Technology Enterprise of Jiangsu Province”

2006

●Approved as nominated supplier for CBPMC(China Banknote Printing and Minting Corporation)

September 2004

●Suzhou Since Gas System Co.,Ltd was officially founded

●Full set of nitrogen/ hydrogen gas station successfully installed at Nanjing Mint, which were highly appraised;