Shearing Force Ultimate Tensile Machine With TM2101 Software Control System

Shearing Force Ultimate Tensile Machine With TM2101 Software Control System

Universal Test Machine.pdf

Application:

tensile strength tester is used to test tension, compression, shearing force, adhesion, peeling force, tear strength,etc.of specimen, semi-product and finished product in the field of rubber, plastic, metal, nylon, fabric, paper, aviation, packing,architecture,petrochemistry,electric appliance,automobile,...etc. ,which are the basic facilities for input quality control (I.Q.C), Quality Control (Q.C.), Physical Inspection, Mechanics Research and Material Development.

Theory of Tensile Strength Testing Machine:

Place the sample between the upper and lower fixture,use a given speed to pull the upper fixture upward, and the upper load cell with sensor to check tensile strength and convert the strength into voltage sign and output to the display screen. And the strength value will be displayed automatically on the computer.

Features of Universal Tensile Tester:

1. Adopting windows platform, and all the parameter settings can be processed in the dialog box, and it

operates easily;

2. Using a single-screen operation; do not need to switch the screen;

3. With three languages in Simplified Chinese, Traditional Chinese and English, the software interface can be

switched easily

4. The pattern of Test reports can be selfdesignated; test data can be displayed directly in the main screen;

5. Choosing translational, comparative mode at the same time to make a number of curve data comparison;

6. With a variety of measurement units, Measure In Imperial & Metric are switchable;

7. With self-return & auto-correction function;

8. With automatic magnification function, in order to achieve the most appropriate size of the graphics;

9. With the user-defined Test methods; with experimental data analysis function;

10. High quality, accurate and reliable models with reasonable price.

Standard:

ASTMD903,GB/T16491,GB/T1040,

GB/T8808,GB13022,GB/T 2790/2791/2792,

CNS-11888,JIS K6854, PSTC-7.

Technical Parameters :

Software:

The TM2101 measurement and control system is designed purposely for microcomputer controlled electronic universal testing machine, microcomputer controlled universal hydraulic testing machine and microcomputer controlled compress testing machine, used for the test of tension, compress, bend, shear, tearing and peel. With the personal computer and interface plate, it could collect, save, process and print test result. Further it can calculate multiple parameters, i.e. maximum force, yield strength, average peel force, maximum deformation, yielding point and elastic modulus; this system is featured in curve process, multi-sensor support, image interface, flexible data process and powerful system function.

The Instrument Configuration:

Standard configuration: host, computer, universal fixture, professional software, communication cable
Option: standard roller, test panel, sampling knife, floating roller fixture, non-standard fixture

Specification of Main Engine:

a, Motor system: Panasonic servo motor +Panasonic servo driver +ball screw (Taiwan) +Leeming reduction gears +synchronous belt drive

b, Control system: a, TM2101 computer servo system,b, Back to origin automatically after the test;

c, store data automatica lly or by manual operation

d, Data transmission:RS232

e, Computer servo system :Desktop computer servo control tensile tester dedicated system

f, Display modes: Windows Interface display

g, Using windows interface to test software it can achieve to set speed, load, power time, Breakpoint proportion

,much ord er control mode and meet different test requirement.

h, Whole displacement: encoder (2500P/R), ascending 4 times precision

i, Displacement resolution: 0.001mm

j, Safety device: overload emergency stop device, fluctuation travel limit device, leakage automatic broken electricity syste m, automatic breakpoint stop function

Maintenance Is Divided Into Three Areas:

The Host Maintenance, Oil Source Control System Maintenance And Maintenance

Host Maintenance:

1, the machine should be coated with anti-rust oil jig custody;
2, since the jaw hydraulic universal testing machine is often used, easy to wear, when the scale too much, easily lead to damage to the small piston oil spills, so jaw Department should be cleaned regularly to keep clean (preferably after every test done for cleaning );
3, the sliding surface inlay plate and liner contact surface of the dovetail groove on the liner should be kept clean, regularly coated with a thin layer of MoS2 (molybdenum disulfide) grease;
4, periodically check the jaw parts of the screw, if found loose, tighten timely;
5, regularly check the drive sprocket situation, if there is loose, re-set the tensioner tension;

Oil Source Maintenance:

1, periodically check the host and the oil spill at the source has a place, if there is leakage, seal rings should be replaced, or a combination pad;
2, according to the time and the use of the machine oil, regular replacement of filters and suction filter, replace the hydraulic oil.
3, a long time do not do the test, pay attention off the mains. If the machine is in standby mode, the switch should hit the "load" file, because if the switch is on "rewind" position, solenoid valve has been energized, it will affect the life of the device.

Control System Maintenance:

1, regular inspection panel after the controller cable is good contact, if loose, should be tightened;
2, after the test if a longer period of time without the machine, turn off the controller and the computer;
3, interface correspondence, inserted in the wrong connector may cause damage to the device controller;
4, plug the controller interface controller power must be turned off.