Mining Hydrocyclone Separator for Mineral Processing
Production Description:
Our heavy duty hydrocyclone separator for mining applications is
designed to deliver reliable classification performance under harsh
working environments. The cyclone body uses durable polyurethane
elastomer material which provides outstanding wear life and
corrosion resistance compared with conventional steel products. The
equipment separates particles according to density and size by high
speed centrifugal force and is suitable for mineral beneficiation
coal preparation and sand washing systems. The hydrocyclone can
operate continuously with minimal maintenance because it contains
no rotating parts. Different colors diameters and lining materials
are available to satisfy various project requirements. OEM
manufacturing and customized dimensions are supported for global
mining customers.
Efficient Classification and Desliming Solution for Mining Industry
Our hydrocyclone system is engineered to deliver consistent
performance in classification and separation processes. The
advanced design ensures stable vortex formation, improving
efficiency. The use of high-quality materials provides resistance
to abrasion and chemical exposure, ensuring durability. Its compact
structure and low maintenance requirements make it suitable for
continuous operation.
Mining hydrocyclones are commonly applied in gold ore, iron ore,
copper ore, lead-zinc ore, lithium ore, silica sand, coal slurry,
and tailings recovery systems. The equipment is suitable for
classification, concentration, desliming, dewatering, and fines
recovery in both wet grinding and beneficiation processes.
Working Principle
The slurry is fed into the cyclone tangentially under pressure,
generating a high-speed rotating flow inside the cyclone body.
Under centrifugal force:
- Coarse and heavy particles move toward the outer wall and discharge
from the underflow outlet.
- Fine and light particles move upward through the vortex finder and
exit from the overflow outlet.
This continuous separation process provides accurate particle
classification and improved grinding efficiency.
Main Applications
Mineral Processing Plant
- Grinding circuit classification
- Ball mill closed-circuit operation
- Fine particle recovery
- Tailings concentration
Coal Washing Industry
- Coal slurry classification
- Dense medium separation
- Fine coal recovery
Sand & Aggregate Industry
- Sand washing
- Silica sand classification
- Fines recovery system
Industrial Applications
- Wastewater treatment
- Sludge dewatering
- Oil sand separation
- Soil washing systems
Hydrocyclones are widely used for wet classification of particles
ranging from 10–200 microns in mining and mineral processing
operations.
Product Advantages
High Classification Efficiency
Advanced cyclone structure design improves particle separation
accuracy and reduces misplaced particles.
No Moving Parts
Simple internal structure ensures low maintenance requirements and
reliable long-term operation.
Wear Resistant Materials
Optional polyurethane, ceramic, rubber, or high-chrome liners
provide excellent abrasion resistance for highly abrasive slurries.
Large Processing Capacity
Capable of handling high slurry throughput while maintaining stable
classification performance.
Low Energy Consumption
Optimized inlet design reduces turbulence and improves operational
efficiency.
Easy Installation & Maintenance
Compact structure occupies minimal floor space and allows quick
replacement of wear parts.
Technical Specifications
| Model | Cyclone Diameter (mm) | Feed Pressure (MPa) | Capacity (m³/h) | Cut Size (μm) | Overflow Size | Underflow Size |
|---|
| FX-75 | 75 | 0.05–0.25 | 3–10 | 10–40 | 25 mm | 14 mm |
| FX-100 | 100 | 0.05–0.25 | 5–16 | 15–45 | 32 mm | 18 mm |
| FX-150 | 150 | 0.05–0.30 | 10–35 | 20–74 | 40 mm | 22 mm |
| FX-200 | 200 | 0.05–0.30 | 20–60 | 25–80 | 65 mm | 35 mm |
| FX-250 | 250 | 0.10–0.35 | 40–100 | 30–100 | 80 mm | 45 mm |
| FX-350 | 350 | 0.10–0.40 | 70–180 | 40–120 | 100 mm | 65 mm |
| FX-500 | 500 | 0.10–0.40 | 150–350 | 50–150 | 150 mm | 90 mm |
Customized models and cluster hydrocyclone systems are available
according to customer requirements.
Optional Materials
- Polyurethane (PU)
- Ceramic Lined
- Rubber Lined
- High Chrome Alloy
- Ni-hard Material
Polyurethane hydrocyclones are especially popular for mining
applications because of their lightweight structure, corrosion
resistance, and excellent wear life.
Features of PU Hydrocyclone
- Excellent abrasion resistance
- Long service life
- Lightweight structure
- Corrosion resistant
- Easy liner replacement
- Reduced maintenance downtime
- Suitable for highly abrasive ore slurry
Typical Process Flow
Ball Mill → Slurry Pump → Hydrocyclone → Overflow to Flotation →
Underflow Return to Ball Mill
This closed-circuit grinding system improves grinding efficiency
and particle size control in mineral beneficiation plants.
Why Choose Us
- Professional mining equipment manufacturer
- Rich export experience in global mining projects
- OEM & customized production available
- Strict quality inspection before shipment
- Fast delivery and technical support
- Complete wear spare parts supply
RFQ (Request For Quotation)
To provide an accurate quotation, please kindly confirm the
following information:
- What material will be processed?
- Required processing capacity (m³/h)?
- Feed particle size and desired overflow size?
- Slurry concentration and density?
- Operating pressure?
- Required material: PU, ceramic, rubber, or metal?
- Single cyclone or cyclone cluster?
- Application: classification, desliming, dewatering, or
concentration?
- Installation drawing or existing system details?
Packaging & Delivery
- Standard export wooden case or steel frame packaging
- Suitable for sea freight, air freight, and container transportation
- Fast delivery for standard models
- OEM logo and customized color available
Contact Us
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#dewatering cyclone, #hydrocyclone classifier, #mining cyclone
separator, #PU cyclone, #slurry separator, #grinding classification
cyclone
