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Oil And Gas Drilling Solid Control System Complete Drilling Fluids Processing

    Buy cheap Oil And Gas Drilling Solid Control System Complete Drilling Fluids Processing from wholesalers
     
    Buy cheap Oil And Gas Drilling Solid Control System Complete Drilling Fluids Processing from wholesalers
    • Buy cheap Oil And Gas Drilling Solid Control System Complete Drilling Fluids Processing from wholesalers

    Oil And Gas Drilling Solid Control System Complete Drilling Fluids Processing

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    Oil And Gas Drilling Solid Control System Complete Drilling Fluids Processing

    Solid Control System – Complete Drilling Fluid Processing for Oil & Gas Operations

    Product Overview

    A solid control system is a comprehensive equipment package used in oil and gas drilling to maintain the properties of drilling fluid (mud). Also known as a mud circulation system, it removes drilled cuttings and gas from the fluid so it can be recirculated back into the wellbore-.

    Without effective solids control, drilled solids accumulate in the mud, increasing viscosity, reducing rate of penetration (ROP), and causing wear on pumps and downhole tools. A properly designed system extends mud life, reduces waste, lowers operating costs, and improves overall drilling performance-.

    Our solid control systems are designed and manufactured in compliance with API RP 13C and HSE specifications, suitable for oil-based, water-based, and synthetic-based drilling fluids. They are available for rigs from 250 HP to 3,000 HP, supporting drilling depths from 500 m to 9,000 m.


    Core Functions

    The system performs five essential functions:

    Purification – Removes solids and gas from drilling fluid

    Circulation – Continuously moves fluid through the wellbore and surface equipment

    Mixing – Blends additives to maintain desired mud properties

    Storage – Holds treated mud in tanks for immediate use

    Measurement – Monitors fluid volume, density, and rheological properties


    Main Equipment – Five-Stage Purification

    A complete solid control system typically includes five stages of purification equipment:

    Stage

    Equipment

    Separation Size

    Function

    1st

    Shale Shaker

    > 100 μm

    Removes large drilled cuttings from returning mud-

    2nd

    Vacuum Degasser

    Gas removal

    Removes entrained gas to restore mud density and prevent kicks

    3rd

    Desander

    40 – 100 μm

    Removes medium-sized sand and silt particles-

    4th

    Desilter

    15 – 40 μm

    Removes fine silt particles-

    5th

    Decanter Centrifuge

    2 – 7 μm

    Removes ultra-fine solids; recovers valuable fluid-

    Additional auxiliary equipment includes mud tanks, mud agitators, mud guns, centrifugal pumps, jet mixing hoppers, mud gas separators, and electrical control systems.


    Technical Specifications – By Rig Depth

    Parameter

    1000m Rig

    4000m Rig

    5000m Rig

    7000m Rig

    9000m Rig

    Total System Volume

    ≥80 m³

    ≥245 m³

    ≥320 m³

    ≥430 m³

    ≥540 m³

    Shale Shaker

    2 units ≥90 m³/h

    2 units ≥180 m³/h

    3 units ≥180 m³/h

    3 units ≥180 m³/h

    4 units ≥180 m³/h

    Degasser

    Optional

    Optional

    1 unit ≥270 m³/h

    1 unit ≥270 m³/h

    1 unit ≥270 m³/h

    Desander

    1 unit ≥120 m³/h

    1 unit ≥180 m³/h

    1 unit ≥180 m³/h

    1 unit ≥180 m³/h

    1 unit ≥180 m³/h

    Desilter

    Optional

    1 unit ≥180 m³/h

    1 unit ≥180 m³/h

    1 unit ≥180 m³/h

    1 unit ≥180 m³/h

    Medium-Speed Centrifuge

    —

    Optional

    1 unit ≥60 m³/h (5-7 μm)

    1 unit ≥60 m³/h (5-7 μm)

    1 unit ≥60 m³/h (5-7 μm)

    High-Speed Centrifuge

    —

    —

    1 unit ≥40 m³/h (3-5 μm)

    1 unit ≥40 m³/h (3-5 μm)

    1 unit ≥40 m³/h (3-5 μm)

    Weighting Pump

    1 unit ≥180 m³/h

    1 unit ≥200 m³/h

    2 units ≥200 m³/h

    2 units ≥200 m³/h

    3 units ≥200 m³/h

    Source: Manufacturer specifications


    Tank Configurations

    Mud tanks are available in multiple configurations:

    Tank bottom types – Square bottom, round bottom, or tapered bottom

    Carrier types – General (skid-mounted), trailer-mounted, or self-propelled

    Modular design – Systems consist of 3 to 7 modular composite tank bodies


    Applications

    Our solid control systems are suitable for:

    Conventional drilling rigs – Land-based oil and gas exploration

    Workover rigs – Well intervention and maintenance operations

    Cluster well rigs – Multi-well pad drilling

    Helicopter-lift drilling rigs – Remote and inaccessible locations

    Offshore platforms – Marine drilling and workover operations

    Horizontal Directional Drilling (HDD) – Pipeline and utility installation


    A properly designed solid control system is essential for efficient, safe, and cost-effective drilling operations. Our systems feature five-stage purification, API RP 13C compliance, modular tank design, and scalable configurations for rigs from 500 m to 9,000 m depth.

    Contact us to discuss the right solid control system for your drilling or workover project.

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