Custom PCB Prototype Assembly – Any Quantity Welcome
Overview
No two electronic products are exactly alike—and neither should
your prototyping approach be. Studio Electronics offers Custom PCB Prototype Assembly designed to match your specific project requirements, with any
quantity welcome—from a single engineering sample to a pilot run of
100 boards. As a flexible provider of PCB assembly in China, we combine the full capabilities of our 12 automated SMT lines,
automatic wave soldering, and programmable soldering robots with a
custom service approach that adapts to your unique needs. Our
turnkey process covers material procurement through delivery,
customized to your specifications.
Customized Service – How We Adapt to Your Project
| Customization Dimension | Studio's Capability | Your Benefit |
|---|
| Quantity | Any quantity—1 board to 100+ boards; no MOQ | Order exactly what you need; no unnecessary inventory |
| Technology | SMT, THT, mixed technology; rigid, flex, rigid-flex | Support for any board type; no design constraints |
| Sourcing | Full turnkey or customer-supplied components; open or restricted
BOM | Control critical components; outsource the rest |
| Testing | Flying Probe, ICT, functional, environmental, burn-in | Testing tailored to your product requirements |
| Packaging | Anti-static, vacuum-sealed, custom labeling, retail-ready | Packaging that matches your receiving and distribution needs |
| Logistics | Standard, expedited, drop-shipping, international | Shipping that matches your timeline and destination |
Our Custom Prototype Assembly Process
Step 1: Material Procurement – We source according to your BOM specifications. You can provide
critical components, specify preferred suppliers, or have us manage
full procurement. For low volume PCB assembly, we support small-quantity sourcing efficiently.
Step 2: PCB Fabrication – In-house bare board creation with custom specifications: 2-20+
layers, multiple materials (FR-4, Rogers, aluminum), finishes
(ENIG, HASL, OSP), and dimensions. Custom panelization for your
specific board size and quantity.
Step 3: Component Assembly – 12 SMT lines with ±25μm accuracy support 01005 to BGA
components. Automatic wave soldering handles through-hole
requirements. Programmable soldering robots provide precision
selective soldering for mixed-technology boards. Custom assembly
sequences for your specific board configuration.
Step 4: Testing & Quality Control – Custom test protocols developed for your product. Flying Probe
for fixture-less electrical verification—ideal for low volume PCB assembly. AOI, X-Ray, ICT, and functional testing as specified. Reliability
lab testing available for environmental qualification.
Step 5: Final Assembly – Box-build custom integration: enclosure assembly, wiring
harness, module installation, complete product assembly as
required.
Step 6: Delivery – Custom packaging solutions: anti-static, vacuum-sealed, custom
labeling. Global logistics with customs documentation support.
Why Custom Prototype Assembly Matters
- Design-Specific Solutions – Manufacturing tailored to your unique board design
- Component Control – Choose your own suppliers for critical components
- Testing That Matches – Test protocols aligned with your product requirements
- Flexible Packaging – Packaging that matches your receiving process
- Any Quantity – Order exactly what you need, when you need it
Studio delivers Custom PCB Prototype Assembly—any quantity, any
technology, any service configuration.
