Cost-Effective Plastic Reprocessing Granulation Equipment

The JCD150 customizable single screw extruder is a heavy-duty, large-capacity core processing equipment exclusively designed for large-scale plastic production lines, tailored for large and medium-sized plastic processing enterprises with customized and mass production demands. Featuring a 150mm large-diameter screw, 32:1 L/D ratio, 220kw high-power motor and a stable output of 380-600kg/h (100RPM), it is optimized for integration into full-automatic plastic production lines, with full-process customizable configuration to match diverse production processes and raw material characteristics. Equipped with a heavy-duty high-torque gearbox, super wear-resistant hardened screw & barrel, and upgraded exhaust system, it excels in large-batch plastic granulation, modification and compounding, with reliable continuous operation performance. Its high customizability, large capacity and perfect production line adaptability make it the core equipment for building large-scale, personalized plastic processing production lines.

Note: All structural and functional parameters of JCD150 can be fully customized according to your large-scale production line design, raw material characteristics and processing process requirements.

• Full-process Customization for Personalized Production Lines Support one-stop customization of core components and functional configurations: customizable screw design (mixing/transport/modification type), optional exhaust structure (single/double-stage vacuum/ordinary exhaust), adjustable temperature control zones, and matched production line interface size, fully adapting to the design and processing needs of different large-scale plastic production lines.
• Large Capacity & High-efficiency for Mass Production 380-600kg/h stable large output with optimized large-diameter screw push efficiency, specially designed for large-batch continuous production, greatly improving the overall efficiency of plastic production lines and meeting the mass production demands of large enterprises.
• Heavy-duty High-torque Gearbox for Industrial Continuous Operation Adopt heavy-duty reinforced high-torque gearbox with high load-bearing capacity, realizing low-noise, vibration-free 24h continuous stable operation, adapting to the high-intensity production rhythm of large-scale production lines and reducing production downtime.
• Super Wear-resistant Hardened Screw & Barrel for Long Service Life Screw and barrel undergo enhanced multi-process special hardening treatment, with ultra-high hardness and wear resistance, effectively resisting abrasion from filled, reinforced and recycled plastics, extending the service life of core components and reducing the replacement cost of large-scale production.
• Upgraded Exhaust System for High-quality Mass Production Equipped with optional multi-stage vacuum exhaust structure, efficiently and thoroughly discharging moisture, waste gas and volatile substances generated during large-batch plastic melting, ensuring no hollow, loose or uneven pellets, and maintaining consistent quality of mass-produced finished products.
• Standardized Production Line Interface for Easy Integration Adopt industrial standardized mechanical and electrical interfaces, perfectly docking with automatic feeding, pelletizing, cooling and screening auxiliary equipment, easy to integrate into full-automatic plastic processing production lines, reducing the difficulty of line construction and debugging.
• Robust Heavy-duty Structure for Industrial Site Reliability Full-steel thickened and reinforced frame with heavy-duty fixed installation structure, no displacement or shaking during high-load and large-capacity operation, adapting to the harsh working environment of large production workshops and ensuring long-term stable operation of the production line.
• Flexible Configuration Matching Diverse Raw Material Processing According to the processing characteristics of different raw materials (virgin/regenerated plastics, general/engineering plastics, modified/compounded materials), flexible matching of feeding systems, heating methods and pelletizing modules, realizing multi-material mass processing on one production line.

The JCD150 customizable large-capacity single screw extruder is a core equipment for large-scale plastic production lines, widely applicable to large and medium-sized plastic processing enterprises for:

• Large-scale Plastic Granulation Production Lines: Integration into full-automatic granulation lines for mass production of PP/PE/PVC/ABS virgin and regenerated plastic pellets, realizing unmanned continuous production.
• Industrial-grade Modified Plastic Production: Mass production of filled, reinforced, flame-retardant and toughened modified plastics, customizable screw design to ensure excellent mixing and modification effects.
• Large-batch Masterbatch Compounding Production: Building full-automatic masterbatch production lines for mass production of color masterbatch, filler masterbatch and functional masterbatch, meeting the supply demands of downstream plastic processing enterprises.
• Large-scale Recycled Plastic Regeneration Lines: Integration into waste plastic regeneration granulation lines for mass processing of large-batch waste plastic films, pipes, profiles and plastic parts, with high dehumidification and plasticizing efficiency.
• Customized Plastic Compounding Production: Customized processing of special plastic compound materials according to enterprise demands, supporting the R&D and mass production of new plastic materials.
• Engineering Plastic Mass Processing: Large-batch granulation and processing of PA/PC/POM/PMMA engineering plastics, with customizable temperature control and screw configuration to match the processing characteristics of different engineering plastics.