Industrial Grade High Resolution Walnut Kernel Sorting Machine FPGA Image Processor Multi Angle Camera Nut Defect Sorter

Description

High Resolution Walnut Kernel Sorting Machine with FPGA Image Processor

This high resolution walnut kernel sorting machine uses FPGA-based image processing and multi-angle camera arrays for rapid defect detection. The system captures detailed images from multiple ranges and angles, analyzing each kernel's color characteristics and structural integrity in real time. With 8 lanes processing up to 0.72 t/h, this walnut kernel sorting solution delivers consistent quality control for premium nut processors and modern facilities.

Overview

The Industrial Grade High Resolution Walnut Kernel Sorting Machine delivers professional-grade classification through advanced FPGA processing technology. Multi-angle camera arrays photograph both sides of each walnut kernel without dead ends, providing complete visual data for accurate decision making. The FPGA image processor rapidly analyzes material movement trajectories with exceptional accuracy, identifying tiny defects that conventional systems miss. High-resolution industrial-grade digital cameras work with special high-frequency solenoid valves for precise ejection timing during intensive walnut kernel sorting operations. This equipment is engineered for processors who demand reliable separation of pointed white, pointed common, dark kernels, and damaged nuts with high throughput lines.

Key Advantages

1.FPGA-Based Image ProcessingRapid, programmable processing delivers short dynamic response times and high accuracy for demanding walnut kernel sorting applications.

2.Multi-Angle Camera ArrayScans and photographs both sides of each kernel from multiple ranges and angles without dead zones for complete inspection.

3.Special High-Frequency Solenoid ValveDeveloped specifically for walnut processing requirements, ensuring precise ejection with minimal good product loss.

Technical Features

• Multi-line feeding system ensures uniform material distribution.

• Modular design simplifies maintenance, part replacement, and upgrades.

• User-friendly control system with real-time intelligent parameter adjustment.

• Low material loss and minimal kernel breakage.

• Flexible adaptation for various nut types beyond walnuts, such as almonds, pine nuts, and apricot kernel

Product Specification

Remarks: Capacity and air consumption may vary depending on the raw material condition, lane configuration, and finished product specifications. The maximum capacity per lane is 90 kg (calculated based on 90% first-grade and 10% second-grade output). The above data is for reference only.

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After Sale Services

• Professional Installation team & Verification team
• Perfect operation training before putting it into production
• Free spare & wear parts along with the shipment
• User manuals with operation & maintenance details
• Quick-response after-sales support
• Life-span free software updates​

Certificates

Quality Management System Certificate, CE Certificate

Packaging & Shipment

Warranty

We back our dates sorting equipment with a 12-month warranty and provide spare and wear parts with the shipment, ensuring you can keep your equipment running smoothly.

Business Procedures

Besides our specialized walnut kernel sorting solutions, we also provide similar intelligent equipment for sorting the following materials: our high-efficiency lotus seeds sorting machine and the advanced electric fruit sorting machine. As a leader in the intelligent grading sorting machine field, we offer the optical dates sorting machine and the intelligent walnut sorting machine.

Our factory also manufactures the lotus seed sorting machine and the intelligent industrial sorting machine, alongside the specialized sugar orange grading machine. For diverse needs, we provide the smart dates sorting machine, the intelligent olive sorting machine, and the high-performance channel optical sorting machine.

Whether you need a precision fruit grading machine, an intelligent olive grading machine, or a fast small grading machine, our technology ensures peak purity.

Keywords:
walnut kernel sorter, AI nut sorting machine, multi-grade walnut sorter, intelligent kernel classifier, industrial nut sorter, high-speed nut sorting, deep learning sorter, almond kernel sorter, pine nut sorting machine, food processing equipmen

Jinguoyuan Vision Technology (trademark GradeX )is located in Hefei China. It is a national high-tech enterprise specializing in R&D, production and sales of artificial intelligent sorting equipment. GradeX owns an AI sorting equipment production base covering an area of 60,000 Sq.m with more than 200 employees and annual output has exceeded 100 million.

Manufacturing Base Front

GradeX focus on the AI sorting equipment industry, and have won honors of AKSTSPE (Anhui Key Science and Technology Special Project Enterprises), ASE (Anhui Software Enterprises), AADEoFUMTE (Anhui Application Demonstration Enterprises of First Unit Major Technical Equipment), AADEoICIP (Anhui Application Demonstration Enterprises of Information Consumption Innovation Product), HBDE (Hefei Big Data Enterprises), HHDGE (Hefei High-tech District Gazelle Enterprises). Meanwhile, our company attached great attention to product quality since its establishment, and passed Three System Certifications of QMS (Quality Management System), EMS (environmental management system) and OHMS (occupational health management system) in 2020.

QMS EMS OHSAS

GradeX is a tech-oriented technology enterprise, it owns a R&D center, of which staff proportion hits 40% among the company, including more than 50 Doctors & Masters. GradeX R&D team has 20 years' experience in optical sorting section, dozens of long-term core tech members engaged in visual sorting, all of them is competent with rich practical experience and strong R&D, possessing core independent intellectual property rights in new technologies and new fields. By using new generation of deep self-learning system and FPGA fusion algorithm, through industrial grade ultra-HD digital cameras, materials are 360° rotational captured, and sorting simultaneously with multiple discharges only one time after special computer data model processing. So far GradeX has achieved nearly 100 intellectual properties.

R&D Partial

Patentes Parciales

GradeX AI sorting robots series with complete models have superior performance, which can meet different processing requirements from different type of companies. According to different sorting requirement, we are able to provide complete tailored production line. Our robots are widely used for sorting various fruits (such as Apples, Oranges, Pears, Kiwis, Plums) and various nuts & dried fruits (such as Dates, Chestnuts, Hazelnuts, Lotus, Walnuts, Pistachios). Our strict QMS guarantees the qualities of our products and services, which have been exported to many countries and regions around the world. In 2021, Jinguoyuan successfully developed complete production lines for Walnuts/Pecans cracking & dehulling processing, they are used to replace labor work and increase efficiency and yield, breaking foreign monopoly, realizing localization of cracking dehulling processing equipment, and widely praised by our valuable customers.

GradeX AI Sorting Robot