Product Description
The explosion-proof automatic irregular bottle mosquito repellent
pump capping machine is designed for dispenser pump caps used on
mosquito repellent liquids, alcohol-based household liquids,
personal care liquids, and flammable chemical products packed in
irregular bottles. The system integrates linear tracking capping,
bent dip-tube guide insertion, independent servo torque control,
smart defect rejection, and explosion-protected architecture to
ensure reliable pump insertion, zero-leak capping, and stable
continuous production. It is ideal for manufacturers requiring
high-speed pump capping, hazardous-area compliance, irregular
bottle compatibility, and premium package protection.
Specifications
| Parameter | Value |
|---|
| 1. Production Capacity | ≥50 Bottles/Min |
| 2. Applicable Cap Type | Dispenser Pumps / Lotion Pumps |
| 3. Applicable Cap Diameter | Φ25–40mm |
| 4. Applicable Bottle Height | 130–400mm |
| 5. Capping Heads | 4 Heads (3 Tracking + 1 Tightening) |
| 6. Torque Control | Independent Servo Torque ≥1.5Nm |
| 7. Capping Technology | Linear Tracking Pump Capping |
| 8. Safety Design | Explosion-Proof Configuration |
| 9. Compliance | CE / GMP / EX |
Applications
1. Mosquito repellent dispenser pump capping.
2. Flammable daily chemical bottle pump capping.
3. Personal care lotion pump bottle capping.
4. Irregular bottle hazardous liquid packaging lines.
Core Advantages
1. Bent Dip-Tube Guide Insertion Technology
Guide fork mechanism straightens bent dip tubes and ensures
reliable insertion into bottle necks.
2. Independent Servo Absolute Torque Control
Provides uniform tightening force and eliminates loose caps or
leakage risks.
3. Linear Tracking Continuous Motion Capping
Capping is completed while bottles move continuously, reducing
splashing and improving output.
4. Smart Defect Detection and Rejection
Integrated sensors detect missing or crooked pumps and trigger
rejection logic.
5. Explosion-Protected Premium Product Safety Design
Supports hazardous-area production and protects premium
electroplated pumps from scratches.
How to Choose
1. Choose this machine if you need automated pump capping for
flammable or mosquito repellent liquids.
2. Choose this machine if torque-controlled leak prevention is
critical.
3. Choose this machine if irregular bottles and bent dip-tube
handling are required.
4. Choose EX or enhanced GMP configurations for hazardous or
regulated production environments.
Typical Configuration
1. Bottle Infeed and Tracking Conveyor
2. Dip-Tube Guide Fork Insertion System
3. 3-Head Tracking Placement Module
4. 1-Head Servo Tightening Unit
5. Smart Defect Rejection Module
6. Finished Product Discharge Conveyor
FAQ
1. What products can this automatic capping machine handle?
It is suitable for mosquito repellent liquids, lotion pumps and
flammable liquid products with dispenser pumps.
2. How does the machine handle bent dip tubes?
The guide fork mechanism mechanically straightens and inserts bent
dip tubes into the bottle neck.
3. How is leakage prevented?
Independent servo torque control ensures consistent tightening
force and leak prevention.
4. Can the machine handle irregular bottles?
Yes. It supports irregular bottle compatibility with tracking
motion handling.
5. Is explosion-proof design available?
Yes. Optional EX explosion-protected configurations are available.
Summary
The explosion-proof automatic irregular bottle mosquito repellent
pump capping machine combines bent dip-tube guidance, servo torque
control, and linear tracking capping into a complete automated pump
capping solution. It is designed to improve sealing reliability,
support hazardous-area compliance, and protect premium packaging
quality. With explosion-protected architecture, smart rejection
logic and scalable configurations, it provides a reliable capping
solution for flammable liquid packaging lines.
