PCD Precision CNC Tool Grinding Machine for Complex Reamer Manufacturing

BT-150N 3-AXIS PCD TOOL GRINDING MACHINE

The BT-150N 3-Axis PCD Tool Grinding Machine is a high-precision CNC grinder designed for efficient processing of PCD, PCBN, and carbide inserts.

Featuring robust servo-controlled axes and advanced automatic grinding capabilities, this machine ensures micron-level accuracy and long-term operational stability.

The BT-150N is equipped with a heavy-duty cast iron base, a high-speed variable frequency spindle, and a fully enclosed working area for coolant management and operator safety.

It is the ideal solution for manufacturers seeking superior performance and consistent tool quality - especially in the production of both standard and non-standard cutting tools.

HEAVY-DUTY CASTING BED:

The 1.5-ton integrated cast iron bed guarantees vibration-free operation and the capacity to handle all superhard materials.

ADVANCED SPINDLE TECHNOLOGY:

High-precision, variable speed spindle with 5.0kW power, up to 8,000 RPM, and a water-cooled system ensures stable, precise grinding.

PRECISION GUIDEWAYS:

Equipped with high-accuracy rolling needle guide rails for enhanced rigidity, durability, and precision.

SMART SERVO CONTROL:

Three-axis servo motors (X, Y, and C axes) allow for automated, flexible multi-axis movements and improved grinding efficiency.

PROGRAMMABLE GRINDING OSCILLATION:

Servo-driven oscillating head with adjustable frequency (0-50 times/min) and stroke (0-120mm), controlled via CNC for uniform wheel wear and optimized finish.

WHEEL SPINDLE RADIAL LOCK:

Unique radial locking system for the grinding spindle provides backlash-free performance and top-grade edge quality.

EFFICIENT FIXTURE SYSTEM:

Quick-change, upper-positioning fixture increases versatility and speeds up setup when grinding tools of varying thickness.
 

AUTOMATIC LUBRICATION:

An intermittent automatic lubrication system extends machine lifespan and reduces maintenance requirements.

Q1: What materials can these machines process?
Ideal for PCD, PCBN, CVD, and carbide tools and inserts.

Q2: How is grinding wheel wear handled?
Automatic wear compensation combined with programmable wheel oscillation ensures consistent performance.

Q3: Can I grind non-standard tools?
Yes. Selected models are equipped with a lifting axis for processing diverse tool types. We also possess independent software development and programming capabilities, allowing us to provide customized software solutions based on specific customer requirements.

Q4: How is the grinding process monitored?
The CCD measurement system provides 70x magnification for real-time inspection and measurement.

Q5: What automation features are available?
Automatic grinding cycles after centering, with BT-150D adding automatic wheel dressing.

Q6: How is machine rigidity achieved?
Heavy cast construction (1.5-2 tons) combined with spindle locking technology.

Q7: What are the shipping and packaging arrangements?
We can ship from a port of your choice. The machine and accessories are protected with film and packed in export wooden cases.

Q8: What are the payment terms?
We accept payment by T/T (Telegraphic Transfer).

Q9: What after-sales service is provided?
We offer lifetime free online support and can dispatch engineers for on-site service when needed.

Q10: What is the warranty period?
All machines come with a 12-month standard warranty.