Full-Automatic Tomato Line Energy-Saving Machines for Pulp Juice
Sauce & Beverage Manufacturing
The tomato paste processing machine production line integrates all
processes including tomato washing, sorting, crushing, enzyme
inactivation, pulping, concentration, flavoring, sterilization, and
aseptic filling. It adopts an intelligent PLC control system to
achieve automated continuous operation, with single-line capacity
selectable from 500kg/h to 10t/h, significantly reducing manual
intervention and operational errors. Parameters for each process
(temperature, concentration, filling volume) can be precisely
controlled, adapting to various tomato sauce products such as
original, spicy, and low-fat, as well as different specifications
including bottled, bagged, and canned forms.
Tomato Processed Products Classification
Our tomato paste processing machine strictly adheres to
international food safety standards such as FDA and CE, ensuring
zero secondary contamination throughout the entire process and
guaranteeing uniform product taste and stable shelf life. We can
provide customized layout solutions for food processing plants
(suitable for different factory sizes), along with one-stop
services including installation, commissioning, technical training,
and lifetime maintenance. This helps businesses reduce energy
costs, meet environmental policy requirements, and improve
production efficiency and product competitiveness, making us a
reliable partner for the green transformation of food processing
plants.
Production Line Process
FRESH TOMATO ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ CRUSHING ⇒ PREHEATING
⇒ PULPER & REFINER ⇒ EVAPORATING ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒
STORAGE OR BLENDING
Key Equipment Features
Aseptic Filling System
Delivers a sterile environment via high-temperature sterilization
and HEPA air filtration. Lets tomato paste stay fresh for 12-24
months without refrigeration--critical for global distribution of
tomato products. Ideal for large-scale production lines targeting
cross-border markets, ensuring product stability during long-haul
shipping and storage. Features energy-saving design and
easy-to-clean components, with CE-certified safety standards for EU
market compliance.
Evaporation and Concentration Equipment
Boosts tomato solids content to over 28% with low-temperature
vacuum evaporation technology. Preserves natural nutrients and
original flavor while cutting down transportation costs
effectively. Perfect for tomato paste factories aiming to meet
premium product standards, compatible with both fresh tomato and
concentrated juice raw materials. Equipped with intelligent PLC
control for precise operation, low maintenance requirements, and
high corrosion resistance for tropical Southeast Asian production
environments.
Pasteurization Unit
Uses mild heating (60-70℃) to eliminate harmful bacteria like
Salmonella, retaining 90% of the tomato paste's original flavor.
Strikes an ideal balance between food safety and taste. Suitable
for small-to-large processing facilities, adaptable to different
viscosity levels of tomato paste and supporting continuous or batch
production modes. Boasts short heating cycles for high efficiency,
food-grade stainless steel construction, and ISO-certified quality
for global market acceptance.
Core environmentally friendly and energy-saving design reduces
production energy consumption and emissions.
Energy-saving technology upgrades: Utilizing a variable frequency
speed control motor and intelligent energy consumption control
system, power output is automatically adjusted according to
production load, resulting in energy savings of over 30% compared
to traditional equipment. The cooking process is equipped with a
waste heat recovery device, recovering steam waste heat for raw
material preheating and equipment insulation, significantly
reducing heat waste. The concentration process employs vacuum
low-temperature concentration technology, lowering the cooking
temperature and shortening processing time, reducing energy
consumption by 25% compared to traditional atmospheric pressure
concentration.
Green and environmentally friendly configuration: The main body of
the equipment is made of food-grade 304/316 stainless steel, with
high recyclability and no release of harmful substances. A fully
enclosed pipeline design reduces material leakage and
volatilization, lowering wastewater and exhaust gas emissions.
Equipped with a high-efficiency wastewater treatment module,
production wastewater can be recycled for equipment cleaning after
treatment, increasing water resource utilization to over 85%,
meeting environmental emission requirements.
Low-consumption optimized design: The easy-to-disassemble and clean
structure reduces the consumption of cleaning water and detergent,
and maintenance can be completed without complicated disassembly;
the core components are made of wear-resistant and
corrosion-resistant materials, which extends the service life,
reduces the frequency of equipment replacement, and reduces
resource waste.
Technical Specifications
| Product name: | One-stop solution for tomato processing line |
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| Fresh fruit input capacity: | 500kg per hour ~ 25 tons per hour |
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| Raw material: | Fresh tomato, tomato paste |
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| End product: | Tomato paste, tomato sauce or ketchup, tomato juice, etc |
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| Final product Brix: | 28%~30%, 36%~38% |
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| Final package: | Aseptic bag, Metal can, Sachet, Stand-up pouch, PP container,
Plastic bottle, Glass jar, etc |
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| The main material for machines: | Food grade SUS304 or SUS316 |
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| Warranty: | 12 months after commissioning |
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| Operator needed: | About 10~12 persons |
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| Voltage: | 380V 50Hz/ 110V 60Hz/ 415V 50Hz (adjustable to client's country
standard) |
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Energy-saving High efficiency Water-saving
Final Products & Packaging
The raw materials used in the tomato processing line can include
fresh tomatoes, tomato paste, and more. The final products include:
- Tomato paste
- Tomato ketchup
- Tomato sauce
- Tomato juice
- Tomato powder
- Whole peeled tomatoes
Packaging Options
- Aseptic bags
- Metal cans
- Sachets
- Stand-up pouches
- PP containers
- Glass bottles
- PET bottles
- Gable tops
Comprehensive Solutions
- Technical consultation
- Customized proposal design
- Equipment manufacturing
- Installation, commissioning, and on-site training
- One-year after-sales guarantee
- Lifelong service
- Package design and purchasing support
After-Sales Service
- Debugging equipment
- Oversea technical support
- Oversea equipment maintenance
- English speaking engineers available to provide technical support
Additional Services
- Technical support
- Marketing suggestion
- Final packing suggestion and design
- Factory building and design
