Product Description:
The Custom Permanent Magnetic Assembly is a versatile and
high-performance magnetic solution designed to meet a wide range of
industrial and commercial applications. Engineered with precision
and tailored to specific requirements, this product offers
exceptional magnetic properties combined with durable construction,
ensuring reliable performance even in demanding environments.
One of the standout features of this magnetic assembly is its broad
operating temperature range, which spans from -40°C to 150°C,
depending on the type of magnet used. This makes it suitable for
applications in environments that experience extreme cold or
moderate heat. Additionally, the working temperature of this
product can range from 20 to 500 degrees Celsius, providing
excellent stability and magnetic strength under various thermal
conditions.
Customization is a key aspect of this magnetic assembly. Available
in multiple magnet shapes such as ring, block, disc, arc, cylinder,
and other custom shapes, it can be tailored to fit unique design
specifications. This versatility allows it to cater to different
industries including automotive, electronics, medical devices, and
industrial machinery, where specific shapes and sizes of magnets
are crucial for optimal performance.
The Custom Permanent Magnetic Assembly is predominantly black in
color, which not only gives it a sleek and professional appearance
but also helps in reducing glare and reflection in sensitive
applications.
Manufacturing and processing services for this product include
precise cutting techniques that ensure each magnet conforms to
exact dimensions and tolerances. This cutting service is essential
for creating complex shapes and sizes that meet the exact needs of
customers. Whether you require intricate custom shapes or standard
forms, the cutting process guarantees high accuracy and quality.
Alnico magnets are known for their excellent temperature stability
and resistance to demagnetization, making them ideal for
applications requiring consistent magnetic performance under
fluctuating thermal conditions. Their robustness and magnetic
strength make them a preferred choice in many engineering
applications.
Combining the benefits of traditional Alnico Permanent Magnets and
modern Injection Molded Magnets, the Custom Permanent Magnetic
Assembly delivers a high level of performance tailored to specific
operating conditions and design needs. Whether your application
demands high-temperature resistance, precise custom shapes, or
durable and reliable magnetic strength, this product is engineered
to deliver.
Features:
Product Name: Custom Permanent Magnetic Assembly
Color: Black
Assembly Material: Stainless Steel, Aluminum, Plastic, Custom
Materials
Magnet Shapes Available: Ring, Block, Disc, Arc, Cylinder, Custom
Shapes
Working Temperature Range: 20-500 Degree Celsius
Surface Treatment: Nickel Coating and other options
Includes Customized Magnets tailored to specific requirements
Compatible with Electro Permanent Magnetic Chuck systems
Utilizes Alnico Permanent Magnet technology for reliable
performance
Technical Parameters:
Type Permanent, Permanent
Grade SmCo Magnet, Y25, Y30, Y32, Y35 Etc
Packing Carton
Specifications Customize
Working Temperature 20-500 Degree Celcius
Magnet Coating Nickel-Copper-Nickel (Ni-Cu-Ni), Epoxy, Zinc, Gold,
Silver
Operating Temperature Range -40°C To 150°C (depending On Magnet
Type)
Color Black
Processing Service Cutting
Magnet Shape Ring, Block, Disc, Arc, Cylinder, Custom Shapes
Applications:
Custom Permanent Magnetic Assembly products are highly versatile
and designed to meet the specific needs of various industries.
These assemblies come in a variety of magnet shapes including ring,
block, disc, arc, cylinder, and other custom shapes, allowing for
tailored solutions that fit unique design requirements. With an
operating temperature range from -40°C to 150°C depending on the
magnet type, these magnets provide reliable performance in both
extreme cold and high heat environments.
The Custom Permanent Magnetic Assembly is widely used in
applications such as motors, sensors, magnetic couplings, magnetic
bearings, and medical devices. Sensors utilize these magnetic
assemblies for precise detection and measurement, improving
accuracy and responsiveness. Magnetic couplings benefit from the
strong and stable magnetic fields provided by these assemblies,
facilitating seamless torque transmission without physical contact.
Magnetic bearings rely on the high-grade SmCo magnets and grades
like Y25, Y30, Y32, and Y35 to support rotors with minimal
friction, increasing the lifespan and performance of rotating
machinery. In the medical field, these magnets are integral to
devices requiring precise magnetic properties and biocompatibility.
The availability of different grades such as SmCo magnet and
various grades including Y25, Y30, Y32, and Y35 ensures that the
magnetic assemblies can be customized to meet specific strength and
temperature requirements. Surface treatments like nickel coating
enhance corrosion resistance and durability, providing longer
service life in demanding environments.
Moreover, the incorporation of injection molded magnets in the
manufacturing process allows for the creation of complex shapes and
assemblies with tight tolerances and consistent magnetic
performance. This capability is crucial for producing customized
magnets that fit precisely into advanced technological
applications.
Customization:
Our Custom Permanent Magnetic Assembly services offer tailored
solutions to meet your specific needs. We provide various
magnetization directions including Axial, Radial, Diametrical, and
Multi-pole configurations to ensure optimal performance for your
application. The assembly materials can be customized from
Stainless Steel, Aluminum, Plastic, or any other custom materials
to suit your requirements.
Each assembly features a durable surface treatment such as Nickel
Coating to enhance corrosion resistance and longevity. The standard
color for these assemblies is black, providing a sleek and
professional appearance. Our products are designed to operate
efficiently within a temperature range of -40°C to 150°C, depending
on the magnet type used.
Support and Services:
Our Custom Permanent Magnetic Assembly product is backed by
comprehensive technical support and services to ensure optimal
performance and customer satisfaction.
Our experienced technical support team is available to provide
expert advice on product selection, customization options, and
troubleshooting. We help you integrate the magnetic assemblies into
your applications efficiently and effectively.
In addition, we provide custom design services to tailor magnetic
assemblies to your specific requirements, ensuring the perfect fit
for your unique application needs. Quality assurance and rigorous
testing protocols are in place to guarantee the reliability and
durability of each assembly.
We also offer repair and replacement services to minimize downtime
and maintain operational continuity. Our commitment to customer
service means you receive timely and responsive support at every
stage.
Packing and Shipping:
Each Custom Permanent Magnetic Assembly is carefully packaged to
ensure maximum protection during transit. The product is first
wrapped in anti-static and corrosion-resistant materials to prevent
any damage or degradation. It is then securely placed in a
custom-fitted foam or molded plastic insert inside a sturdy,
double-walled cardboard box to minimize movement and absorb shocks.
For larger or heavier assemblies, additional reinforcement such as
wooden crates or palletization may be used to provide extra
stability and safety. All packages are clearly labeled with
handling instructions, product details, and shipping information to
ensure proper care throughout the delivery process.
Shipping is handled through reliable carriers with tracking options
available, allowing customers to monitor their order status in real
time. We also offer expedited shipping services for urgent orders.
Our packaging and shipping protocols are designed to deliver your
Custom Permanent Magnetic Assembly promptly and in perfect
condition.
FAQ:
Q1: What materials are used in the Custom Permanent Magnetic
Assembly?
A1: Our Custom Permanent Magnetic Assemblies are typically made
from high-quality rare earth materials such as neodymium (NdFeB) or
samarium cobalt (SmCo), depending on your specific application
requirements.
Q2: Can the magnetic strength be customized for different
applications?
A2: Yes, the magnetic strength can be tailored to meet your needs
by adjusting the size, shape, and grade of the magnets used in the
assembly.
Q3: What shapes and sizes are available for these magnetic
assemblies?
A3: We offer a wide range of shapes and sizes, including rings,
blocks, discs, and custom geometries to fit your design
specifications.
Q4: Are these magnetic assemblies suitable for high-temperature
environments?
A4: Yes, depending on the material selected, such as samarium
cobalt, our magnetic assemblies can operate reliably at elevated
temperatures up to 350°C.
Q5: How precise are the tolerances for the custom magnetic
assemblies?
A5: We provide tight dimensional tolerances to ensure the
assemblies fit perfectly in your application, typically within
±0.05 mm, but this can be adjusted based on your requirements.
