Product Description:
The double stage vacuum extruder is the most technologically
advanced and valuable piece of equipment in a modern brick and tile
production line. It integrates three major functions: raw material
processing, vacuum degassing, and high-strength extrusion molding,
directly determining the internal quality, appearance, and final
strength of the brick blank. This equipment is specifically
designed for processing various complex raw materials (such as coal
gangue, shale, sludge, and construction waste), and is the ultimate
solution for producing high-grade, high-quality sintered bricks and
new building materials.
Features:
1. Double-Stage Structure Design:
-Upper Stage (Mixing/Vacuum Chamber): Responsible for receiving,
mixing, kneading the clay, and completing high-vacuum degassing.
-Lower Stage (Extrusion Molding Chamber): Responsible for
forcefully compressing the degassed clay and extruding it through
the die nozzle.
Advantages: Scientific structure, specialized function, extremely
high efficiency, avoiding the problems of insufficient vacuum and
interference between extrusion pressure present in single-stage
machines.
2. Continuous High Negative Pressure Vacuum System:
-Utilizes a high-power, high-efficiency water ring or rotary vane
vacuum pump, equipped with a high-efficiency gas-water separation
device, which can quickly establish and maintain a stable high
vacuum environment, providing unparalleled degassing effect.
3. Ultra-Wear-Resistant Core Component Assembly:
-Auger (Screw): Made of integral casting of multi-alloy steel, or
welded with tungsten carbide-based wear-resistant welding rods,
with a service life 2-3 times that of ordinary materials.
-Cylinder Liner: Built-in replaceable wear-resistant alloy bushings
protect the cylinder body, resulting in extremely low maintenance
costs.
- Die (Mold): Utilizing ultra-hard alloy or high-polymer
wear-resistant materials to ensure stable extruded strip dimensions
and a smooth surface.
4. Powerful Power and Heavy-Duty Transmission:
- Equipped with an internationally renowned heavy-duty reducer and
high-strength coupling, ensuring high transmission efficiency,
smooth operation, and robust performance under full load and
high-intensity continuous operation.
5. Intelligent Control System (Optional):
- PLC intelligent control monitors key parameters such as vacuum
level, spindle load, and extrusion pressure in real time, providing
automatic overload protection and fault alarms to ensure optimal
equipment operation.
Technical Parameters:
| Product Name | Double Stage Vacuum Extruder |
| Type | Extruder |
| Automatic Grade | Fully Automatic |
| Function | Extruding The Raw Materials Into Mud Strips |
| Capacity | 8000-11000 Bricks/Hr |
| Power | 75+132 Kw |
| Application | Brick Factory Stacking Equipment |
| Warranty | 1 Year |
| Service | Installation And Commissioning |
| Price | Negotiable |
Applications:
1. Perfectly processed raw materials: Coal gangue, shale, clay,
silt, fly ash, construction waste, etc.
2. High-end products produced:
-High-strength sintered porous bricks, hollow bricks
-Landscape bricks, exposed concrete wall decorative bricks
-Paving bricks, curb stones, and other high-value-added building
materials.
Support and Services:
Our Clay Brick Extruder comes with comprehensive technical support
and services to ensure optimal performance and longevity. We
provide detailed installation guidance, operational training, and
maintenance manuals to help you get started quickly and maintain
efficient production.
Our technical support team is available to assist with
troubleshooting, spare parts identification, and repair advice.
Regular maintenance services and on-site inspections are offered to
prevent downtime and extend the life of your equipment.
We also offer customization options and upgrades to adapt the
extruder to your specific production requirements. Whether you need
assistance with machine calibration, process optimization, or
integration with other production line equipment, our experts are
here to support you every step of the way.
By choosing our Clay Brick Extruder, you gain access to a dedicated
support network committed to helping you maximize productivity and
achieve high-quality brick manufacturing results.
Packing and Shipping:
The Clay Brick Extruder is carefully packaged to ensure it reaches
you in perfect condition. Each unit is securely wrapped with
protective materials and placed inside a sturdy wooden crate to
prevent any damage during transit.
For shipping, we use reliable freight services that specialize in
heavy machinery transport. The package is clearly labeled with
handling instructions and includes all necessary documentation for
customs and delivery.
We offer worldwide shipping with tracking options available,
ensuring you can monitor your Clay Brick Extruder until it arrives
at your location. Our team is committed to providing safe and
timely delivery for your satisfaction.
