Product Description:
In modern brick and tile production, raw material processing is the
first hurdle that determines the quality of the finished product
and the production cost. The extruding mixer is a core piece of
equipment that integrates powerful mixing, homogenization,
kneading, and pre-extrusion functions. It is specifically designed
to process complex raw materials with high hardness, high moisture
content, and multiple components (such as coal gangue, shale,
construction waste, and river silt). It can transform raw materials
with varying compositions and loose lumps into high-quality clay
with uniform moisture content, excellent plasticity, and high
density, laying a solid foundation for the efficient production of
high-quality green bricks by downstream vacuum extruders.
Function:
1. Powerful Mixing and Precise Homogenization
-Mechanism: Through the synergistic action of high-speed rotating
mixing blades and spiral blades, intense convection and shearing
motion are generated within the machine chamber, achieving
microscopically uniform mixing of raw materials, moisture, and
additives.
-Customer Value: Completely solves the problem of undercooked raw
materials, ensuring consistent composition throughout the batch of
clay, fundamentally eliminating quality defects such as color
differences and inconsistent strength in brick sintering caused by
uneven raw material distribution.
2. Highly Efficient Plasticizing and Deep Kneading
-Mechanism: The unique spiral design and cavity structure
continuously compress, knead, and grind the materials, fully
stimulating the plasticity of raw material particles and forming
excellent binding force.
-Customer Value: Effectively improves the molding performance of
low-plasticity raw materials, significantly broadening the raw
material sources for brick factories, allowing for the large-scale
use of low-cost materials such as coal gangue and waste residue,
directly creating economic benefits.
3. Pre-compression and Initial Degassing
-Mechanism: At the end of the conveyor, the material is forcibly
compressed by the screw to form a dense agglomerate, expelling some
of the trapped air in the process.
-Customer Value: Provides an ideal and stable feed for the
downstream vacuum extruder, significantly improving the degassing
efficiency of the vacuum system, resulting in denser,
smoother-surfaced extruded clay strips with a bubble-free internal
structure.
4. Continuous and Stable Feeding
-Mechanism: As an upstream device of the vacuum extruder, it
continuously, stably, and controllably delivers the processed clay
to the main extruder.
-Customer Value: Ensures smooth operation of the entire production
line, avoiding uneven feeding or inconsistent feeding in the vacuum
extruder, thus stabilizing the extrusion speed, ensuring brick
quality, and increasing overall production capacity.
Technical Parameters:
| Name | Extruding Mixer |
| Model | SJJ3600*420 |
| Specification | Steel |
| Operation | Automatic |
| Power | 110kw |
| Warranty | 1 Year |
| Function | Mixing Water And Clay, Then Extruding |
| Certificate | CE ISO |
| Type | Raw Material Processing Equipment |
| Used for | Fired Clay Brick Making Plant |
Applications:
1. Process Location: Located after the crushing equipment and
before the vacuum extruder, it is the core stage of raw material
refining.
2. Typical Materials Perfectly Processed:
- Hard Raw Materials: Coal gangue, shale
- Sticky Raw Materials: River silt, dewatered sludge
- Complex Waste Materials: Construction waste, fly ash
- Traditional Raw Materials: Clay, bentonite
Packing and Shipping:
The Brick Plant Machine is carefully packaged to ensure safe
transportation and delivery. Each unit is securely wrapped with
protective materials such as foam and plastic covers to prevent any
damage during handling. The machine components are then placed in a
sturdy wooden crate or metal frame, designed to withstand rough
transit conditions and protect against moisture and dust.
For shipping, the packaged Brick Plant Machine is loaded onto
pallets and securely fastened to prevent movement. Depending on the
destination, the machine can be shipped via sea freight, air
freight, or land transportation. All shipments are accompanied by
detailed documentation including packing lists, manuals, and
certificates to facilitate smooth customs clearance and delivery.
Our logistics team ensures timely dispatch and provides tracking
information so customers can monitor the shipment status. Upon
arrival, it is recommended to inspect the packaging and machine for
any signs of damage and report immediately if any issues are found.
FAQ:
Q1: What is the brand and model number of the Brick Plant Machine?
A1: The Brick Plant Machine is manufactured by Halstec and the
model number is SJJ3600*420.
Q2: Where is the Brick Plant Machine made?
A2: The Brick Plant Machine is made in China.
Q3: What certifications does the Brick Plant Machine have?
A3: The machine is certified with CE and ISO 9001 standards.
Q4: What is the minimum order quantity and price for the Brick
Plant Machine?
A4: The minimum order quantity is 1 set, and the price is
negotiable depending on the order details.
Q5: What are the delivery time and payment terms for this machine?
A5: Delivery time is 60-70 days after receiving the advanced
payment. Payment terms accepted are T/T, LC, or negotiation.
Q6: How is the Brick Plant Machine packaged for shipment?
A6: The machine is packaged nude in the container to ensure safe
delivery.
Q7: What is the supply ability of the Brick Plant Machine?
A7: The supply ability is 3 sets per month.
