GKG G9 SMT Solder Paste Printer
G9 is high accuracy and high stability of the fully automatic
printing machine vision,GKG followed in SMT industry is the
development trend of production of a new generation of fully
automatic printing machine with the international leading
technology synchronous vision, visual processing of high
resolution, high precision of the transmission system, suspension
adaptive scraper.
Standard function
1. CCD digital camera system
Brand-new optical path system--uniform ring light and
high-brightness coaxial light, together with the brightness
function that can be adjusted steplessly, makes all types of Mark
points (including uneven Mark points) can be well identified and
suitable for plating. Tin, copper-plated, gold-plated, tin-sprayed,
FPC and other types of PCBs with different colors.
2. High-precision PCB thickness adjustment jacking platform
The structure is compact and reliable, the lifting is stable, and
the PIN needle height is automatically adjusted by software, which
can accurately adjust the position and height of PCB boards with
different thicknesses.
3. Guide rail positioning system
International utility model invention patent. Detachable,
programmable flexible side clamp device, for soft board, warped
PCB, a unique top flattening, through software programming, can be
automatically stretched, does not affect the tin thickness.
4. Brand new scraper structure design
Through the new scraper structure of the slide rail and the
cylinder, the operation stability is improved and the service life
is prolonged.
5. High-speed stencil cleaning
The drip-type cleaning structure can effectively prevent the
cleaning caused by local lack of solvent caused by the blocking of
the solvent pipe.
6. New multi-function interface
Simple and clear, easy to operate. Real-time temperature remote
control function.
Option function
1. Steel mesh inspection function
By compensating the light source above the stencil, and using CCD
to check the mesh of the stencil in real time, so as to quickly
detect and judge whether the stencil is blocked after cleaning, and
perform automatic cleaning, which is a 2D inspection of the PCB
board. Replenish.
2. Automatic dispensing system
According to different printing process requirements, after
printing, the PCB board can be accurately dispensed, tinned, drawn,
filled and other functions; at the same time, the dispensing head
is also equipped with a heating function, which can be used at a
lower ambient temperature. When heating, the glue is heated to
improve the fluidity of the glue.
3. Bottle type automatic tinning and solder paste detection
function
Automatically add solder paste at regular and fixed points to
ensure the quality of the solder paste and the amount of solder
paste in the stencil. So as to ensure the printing quality of
customers and improve productivity.
Through the sensor, the amount of solder paste on the stencil is
managed, and the quality is stable and long-term continuous
printing is possible. Productivity is improved.
4. SPI connection
It is connected with SPI to form a closed-loop system. When the
feedback information of poor SPI printing is received, the machine
will automatically adjust according to the SPI feedback offset. The
XY direction offset can be automatically adjusted in 3PCS, and the
stencil can be cleaned to improve printing. Quality and production
efficiency constitute a complete printing feedback system.
5. Leading the compatibility of Industry 4.0
6. Through the automatic upload or output of machine status and
parameters, it can provide a strong guarantee for the customer's Industry 4.0 intelligent production. It can realize seamless
connection with the customer's MES system, and realize the
self-distribution of engineering personnel at all levels according
to on-site management. permissions.
Option function
1. Steel mesh inspection function
By compensating the light source above the stencil, and using CCD
to check the mesh of the stencil in real time, so as to quickly
detect and judge whether the stencil is blocked after cleaning, and
perform automatic cleaning, which is a 2D inspection of the PCB
board. Replenish.
2. Automatic dispensing system
According to different printing process requirements, after
printing, the PCB board can be accurately dispensed, tinned, drawn,
filled and other functions; at the same time, the dispensing head
is also equipped with a heating function, which can be used at a
lower ambient temperature. When heating, the glue is heated to
improve the fluidity of the glue.
3. Bottle type automatic tinning and solder paste detection
function
Automatically add solder paste at regular and fixed points to
ensure the quality of the solder paste and the amount of solder
paste in the stencil. So as to ensure the printing quality of
customers and improve productivity.
Through the sensor, the amount of solder paste on the stencil is
managed, and the quality is stable and long-term continuous
printing is possible. Productivity is improved.
4. SPI connection
It is connected with SPI to form a closed-loop system. When the
feedback information of poor SPI printing is received, the machine
will automatically adjust according to the SPI feedback offset. The
XY direction offset can be automatically adjusted in 3PCS, and the
stencil can be cleaned to improve printing. Quality and production
efficiency constitute a complete printing feedback system.
5. Leading the compatibility of Industry 4.0
6. Through the automatic upload or output of machine status and
parameters, it can provide a strong guarantee for the customer's Industry 4.0 intelligent production. It can realize seamless
connection with the customer's MES system, and realize the
self-distribution of engineering personnel at all levels according
to on-site management. permissions.
GKG Full-Automatic Visual Printer Detail
| Bare board: |
| Max bare board size(XxY) | 400*340mm |
| Min bare board size(XxY) | 50*50mm |
| Bare board thickness | 0.4~6mm |
| Bare board Max weight | 3Kg |
| Bare board edge clearance | 2.5mm |
| Bare board height | 15mm |
| Transport height | 900 ± 40mm |
| Transport speed | Segment control 1500mm/s(Max) |
| Transport method | One stage transport guide |
| Bare board clamping | Automatic retractable upper tablet |
| flexible side clip |
| Vacuum adsorption function |
| Bare board support Method | Magnetic Thimble |
| Contour block |
| Manually adjust the jacking platform |
| Printing parameters: |
| Printing Snap-off | 0-20mm |
| Max printing area (X x Y) | 530*340mm |
| Printing mode | Single or double doctor blade printing |
| scraper type | Rubber Scraper/Steel Scraper (Angle 45/55/60) |
| Printing speed | 10~200mm/sec |
| Printing pressure | 0.5~10Kg |
| Template frame size | 370*370mm~737*737mm |
| Cleaning method | Enhanced vacuum adsorption function |
| Dry, wet, vacuum three modes |
| cleaning back and forth |
| Image: |
| image field(FOV) | 10*8mm |
| Datum point type | Standard shape reference point |
| pad |
| hole |
| Camera system | Vision system for top/bottom imaging |
| analog camera |
| Geometry match positioning |
| Performance: |
| System alignment accuracy and repeatability | ±12.5um@6σ,CPK≥2.0 |
| Actual solder paste placement repeatability | ±18um@6σ,CPK≥2.0 |
| Repeatability of actual solder paste printing position based on
third-party test system (CTQ, Germany) verification |
| printing cycle | <7.5 sec (excluding printing and cleaning time) |
| Equipment: |
| Power requirements | AC:220±10%,50/60HZ,2.5KW |
| Compressed Air Requirements | 4~6 Kgf/cm2 |
| Air consumption | around 5L/min |
| Working temperature | -20ºC~+45ºC |
| Working environment humidity | 30%~60% |
| Machine height (remove tri-color light) | 1530(H)mm |
| Machine length | 1156(L)mm |
| Machine width | 1400(W)mm |
| Machine weight | Approx: 1000Kg |
