Precision Weldseam Avoidance for Structural Safety: Traditional tube cutters rely on manual weldseam checking, which
often leads to 0.5-1mm positioning errors—risking cuts through
weldseams that weaken tube load-bearing capacity. The QH-GS’s
±0.1mm weldseam identification, paired with ±0.03mm axis accuracy,
ensures consistent 2-5mm offset from welds. This is critical for
safety-critical parts (e.g., automotive chassis tubes), lifting
product qualification rates by 50% and eliminating post-cut
structural testing rework.
Seamless Adaptation to Multi-Type Tube Weldseams: The identification system automatically adjusts scanning
parameters for round tubes (varying diameters Φ15-500mm) and square
tubes (15×15-500×500mm), regardless of weldseam location (e.g.,
round tube seams or square tube corner seams). No manual sensor
calibration or fixture swaps are needed between tube types, cutting
changeover time from 10-15 minutes to 1-2 minutes—ideal for
factories processing mixed tube batches.
Efficiency Boost via Automated Weldseam Handling: Manual weldseam alignment takes 3-5 minutes per long tube
(5500-6500mm); the QH-GS’s auto-identification cuts this to 30-60
seconds. For a batch of 50 tubes, this saves 12-20 hours of
production time. Additionally, the side-mounted lathe’s stable
support ensures weldseam identification isn’t disrupted by tube
sag, avoiding 20-30% of rework caused by misidentified seams in
unstable setups.
Cost Savings on High-Value Tube Materials: High-grade alloy tubes (e.g., hydraulic pipeline tubes) are
expensive—cutting through weldseams renders them scrap, costing
$50-$200 per tube. The QH-GS’s reliable weldseam identification
reduces such scrap by 35%, while its ±0.03mm cutting precision
minimizes material waste from over-cutting. For small-batch,
high-value tube orders (common in aerospace or luxury automotive),
this lowers material costs by 25-30% and improves profit margins.
