Weldseam-Aligned Precision Reduces Scrap: The ±0.1mm-accurate weldseam identification system eliminates
manual marking errors (common in traditional setups, which cause
8-12% scrap rates). When paired with the machine’s ±0.03mm X/Y-axis
precision, it ensures every cut (e.g., weld-joint bevels) matches
weld profiles exactly—critical for thick-walled tubes (e.g., 25mm
carbon steel hydraulic tubes) where misaligned cuts lead to weld
gaps. This lowers scrap rates by 40-45% vs. non-weldseam-aware
machines.
Semi-Automatic Loading Saves Labor & Time: For 5500-6500mm long, large-diameter tubes (e.g., 500×500mm square
tubes, weighing 30+kg), manual loading takes 8-10 minutes per tube
and risks operator injury. The semi-automatic system’s
auto-centering conveyors cut loading to 3-4 minutes per tube and
requires only 1 operator (vs. 2 for manual lifting). For batches of
50 tubes, this saves 4+ hours of labor and reduces workplace safety
risks.
Dual-Function Synergy Boosts Batch Efficiency: Weldseam identification and semi-automatic loading work in tandem
to streamline workflows: after the loading system feeds a tube, the
weldseam sensor immediately detects the seam—no waiting for manual
setup. For a batch of 30×6000mm round tubes, this cuts total
processing time by 25-30% vs. machines that require separate
loading and marking steps. The system also adapts to mixed tube
types (round/square) without fixture swaps, further reducing
downtime.
Adaptability to Diverse Tube Sizes: The semi-automatic loading system adjusts to tube diameters from
Φ15mm (small automotive lines) to Φ500mm (large structural tubes)
and lengths 5500-6500mm, while the weldseam sensor works across all
compatible tube types. This eliminates the need for dedicated
machines for different tube sizes, lowering equipment costs by 30%
and making the QH-GS-6012 ideal for small-to-medium batches with
mixed tube formats.
