Glue Potting Machine delivering precise glue application for
enhanced battery durability and optimized of potting materials
Machine description
Glue Potting Machine represents a pivotal advancement in battery
manufacturing, offering precise glue application to significantly
enhance battery durability and optimize potting material usage.
This technology addresses critical challenges in battery
production, where inconsistent glue dispensing can lead to
premature failure or reduced performance. By delivering exact
amounts of adhesive with high accuracy, the machine ensures uniform
coverage, which is essential for protecting battery components from
environmental stressors like moisture and temperature fluctuations.
Such precision minimizes material waste, lowering production costs
while maintaining rigorous quality standards.
The machine's key advantages include its ability to adapt to
diverse battery designs, from small-scale consumer electronics to
large industrial systems, ensuring versatility across applications.
Its automated processes reduce human error, boosting efficiency and
reliability in high-volume production environments. Moreover, by
optimizing potting material application, it enhances battery
longevity by preventing internal corrosion and mechanical wear,
which are common causes of degradation.
This leads to improved safety and performance, as well-formed
potting layers provide better insulation and structural
integrity.In summary, Glue Potting Machine stands out for its
transformative impact on battery manufacturing. By combining
precision, efficiency, and material optimization, it not only
elevates product durability but also supports sustainable practices
through reduced waste. As industries increasingly demand reliable
energy storage solutions, this technology emerges as a cornerstone
for innovation, driving progress in sectors reliant on advanced
battery systems.
Machine Feature
- Metering, proportion, mixing, Dispensing are realized via automatic
operation;
- Two 304 stainless steel container to store A glue and B glue
separately to make sure glue will not solidify in long term
reservation;
3 axis mechanical hands employ high precision linear movement
module to ensure accurate movement and high repeat accuracy;
Touch screen operation plus handhold teaching programming case,
easy to learn and operate;
According to the feature of products and production capacity
requirement, fixture and glue delivery head can be customized.
Technical Parameters
Model | MG-1280 |
Working Range | 1200*800*100mm(X*Y*Z) |
Moving Speed | 0~500mm/sec |
Repeat Accuracy | ±0.02mm |
Mixing Proportion | 100:100~100:10(1:1~10:1) |
Metering Method | Precise Gear Pump or Rotary Plunger Pump |
Mixing Method | Static Mixing or Dynamic Mixing(based on glue nature) |
Mixing Accuracy | ±1% |
Glue Extrusion Accuracy | ±1% |
Glue Container Capacity | 30L 304 Stainless Barrel |
Glue Viscosity | Max≤20000CPS |
Glue Additive Proportion | MAX≤100(Glue):100(Additive)(1:1) |
Glue Additive Size | Max≤400tsp |
Control Mode | PLC+Handhold Teaching Programming Case+Touch Screen |
Programming | Teaching Programming |
Program Capacity | At least 100 unit, 4000 points/unit |
Transmission Method | Steeping Motor+Synchronous Belt+Linear Guide-way |
Working Pressure | 0.5-0.8Mpa |
Working Power | AC220V 50HZ/2000W(stirring,vacuuming, heating not included) |
Working Temperature | 0-40℃ |
Working Humidity | 20-90% no condensation |
Dimension | 1680x1200x1600 mm(WxDxH) |
Weight | About 350KG |
Optional Functions | Glue container stirring, pre-heating, vacuum de-foaming, automatic
cleaning |
Suitable Glue: two component glue, such as organic silicone, epoxy, PU, acrylate
etc.
Applications:Small size products with small volume of glue, such as LED display,
wall washer light, line light, Ads module, nixie tube, mutual
inductor, transformer, power module, photo-voltaic module,
automobile head light, daytime running light, negative-ion
generator, crystal photo frame etc.
