Glue Potting Machine enabling accurate glue potting process to
improve battery durability and minimize material overuse
Machine description
The Glue Potting Machine represents a pivotal advancement in
battery manufacturing, designed to enable an accurate glue potting
process that significantly improves battery durability while
minimizing material overuse. This innovative machine addresses
critical challenges in battery production, where precise
application of adhesive materials is essential for ensuring
structural integrity, thermal management, and long-term performance
of batteries.By leveraging advanced automation and control systems,
the Glue Potting Machine achieves unparalleled accuracy in
dispensing glue onto battery components. This precision ensures
optimal coverage and bonding, which directly enhances the battery's
ability to withstand mechanical stress, temperature fluctuations,
and environmental factors.
As a result, battery durability is markedly improved, reducing the
risk of failures and extending the lifespan of energy storage
solutions.Equally important, the machine's fine-tuned dispensing
mechanism minimizes material overuse. Traditional methods often
lead to excess glue application, which not only wastes resources
but also increases production costs and environmental impact. The
Glue Potting Machine's intelligent control features enable exact
dosing, ensuring that only the necessary amount of adhesive is
used.
This efficiency not only cuts down on material waste but also
contributes to sustainable manufacturing practices.In summary, the
Glue Potting Machine is a transformative technology in battery
production. Its ability to enable an accurate glue potting process
enhances battery durability, ensuring reliable performance, while
its precision in material application minimizes overuse, promoting
cost-effectiveness and environmental responsibility. As the demand
for high-quality batteries continues to grow, this machine stands
as a key enabler of efficient and sustainable manufacturing
processes.
Machine Feature
- Metering, proportion, mixing, Dispensing are realized via automatic
operation;
- Two 304 stainless steel container to store A glue and B glue
separately to make sure glue will not solidify in long term
reservation;
3 axis mechanical hands employ high precision linear movement
module to ensure accurate movement and high repeat accuracy;
Touch screen operation plus handhold teaching programming case,
easy to learn and operate;
According to the feature of products and production capacity
requirement, fixture and glue delivery head can be customized.
Technical Parameters
Model | MG-1280 |
Working Range | 1200*800*100mm(X*Y*Z) |
Moving Speed | 0~500mm/sec |
Repeat Accuracy | ±0.02mm |
Mixing Proportion | 100:100~100:10(1:1~10:1) |
Metering Method | Precise Gear Pump or Rotary Plunger Pump |
Mixing Method | Static Mixing or Dynamic Mixing(based on glue nature) |
Mixing Accuracy | ±1% |
Glue Extrusion Accuracy | ±1% |
Glue Container Capacity | 30L 304 Stainless Barrel |
Glue Viscosity | Max≤20000CPS |
Glue Additive Proportion | MAX≤100(Glue):100(Additive)(1:1) |
Glue Additive Size | Max≤400tsp |
Control Mode | PLC+Handhold Teaching Programming Case+Touch Screen |
Programming | Teaching Programming |
Program Capacity | At least 100 unit, 4000 points/unit |
Transmission Method | Steeping Motor+Synchronous Belt+Linear Guide-way |
Working Pressure | 0.5-0.8Mpa |
Working Power | AC220V 50HZ/2000W(stirring,vacuuming, heating not included) |
Working Temperature | 0-40℃ |
Working Humidity | 20-90% no condensation |
Dimension | 1680x1200x1600 mm(WxDxH) |
Weight | About 350KG |
Optional Functions | Glue container stirring, pre-heating, vacuum de-foaming, automatic
cleaning |
Suitable Glue: two component glue, such as organic silicone, epoxy, PU, acrylate
etc.
Applications:Small size products with small volume of glue, such as LED display,
wall washer light, line light, Ads module, nixie tube, mutual
inductor, transformer, power module, photo-voltaic module,
automobile head light, daytime running light, negative-ion
generator, crystal photo frame etc.
