Glue Potting Machine providing glue potting process ensuring
uniform encapsulation and reducing waste in battery manufacturing
Machine description
In the rapidly evolving battery manufacturing industry, the Glue
Potting Machine has emerged as a game-changer for ensuring precise
and efficient battery glue encapsulation. This advanced equipment
is meticulously designed to deliver a uniform potting process,
which is critical for the structural integrity and performance of
batteries. By automating the application of encapsulation
materials, the machine significantly reduces human error and
ensures consistent coverage across every battery unit.
The Glue Potting Machine excels in its ability to minimize waste
during the encapsulation process. Traditional methods often result
in material overuse or uneven application, leading to higher costs
and environmental concerns. However, this machine optimizes
material usage by dispensing exact amounts of glue, thereby cutting
down on excess consumption. This not only enhances
cost-effectiveness but also aligns with sustainable manufacturing
practices by reducing material waste.
Moreover, the machine's precision in battery glue encapsulation
enhances the overall reliability and durability of batteries.
Uniform encapsulation helps in preventing moisture ingress, thermal
fluctuations, and physical damage, which are common challenges in
battery performance. By creating a protective barrier around the
battery components, the Glue Potting Machine ensures longer
lifespan and improved safety standards.
In summary, the Glue Potting Machine is a pivotal innovation in
battery manufacturing, offering a seamless solution for uniform
encapsulation and waste reduction. Its ability to enhance
efficiency, reduce costs, and improve battery performance makes it
an indispensable tool for modern battery production lines.
Machine Feature
- Metering, proportion, mixing, Dispensing are realized via automatic
operation;
- Two 304 stainless steel container to store A glue and B glue
separately to make sure glue will not solidify in long term
reservation;
3 axis mechanical hands employ high precision linear movement
module to ensure accurate movement and high repeat accuracy;
Touch screen operation plus handhold teaching programming case,
easy to learn and operate;
According to the feature of products and production capacity
requirement, fixture and glue delivery head can be customized.
Technical Parameters
Model | MG-1280 |
Working Range | 1200*800*100mm(X*Y*Z) |
Moving Speed | 0~500mm/sec |
Repeat Accuracy | ±0.02mm |
Mixing Proportion | 100:100~100:10(1:1~10:1) |
Metering Method | Precise Gear Pump or Rotary Plunger Pump |
Mixing Method | Static Mixing or Dynamic Mixing(based on glue nature) |
Mixing Accuracy | ±1% |
Glue Extrusion Accuracy | ±1% |
Glue Container Capacity | 30L 304 Stainless Barrel |
Glue Viscosity | Max≤20000CPS |
Glue Additive Proportion | MAX≤100(Glue):100(Additive)(1:1) |
Glue Additive Size | Max≤400tsp |
Control Mode | PLC+Handhold Teaching Programming Case+Touch Screen |
Programming | Teaching Programming |
Program Capacity | At least 100 unit, 4000 points/unit |
Transmission Method | Steeping Motor+Synchronous Belt+Linear Guide-way |
Working Pressure | 0.5-0.8Mpa |
Working Power | AC220V 50HZ/2000W(stirring,vacuuming, heating not included) |
Working Temperature | 0-40℃ |
Working Humidity | 20-90% no condensation |
Dimension | 1680x1200x1600 mm(WxDxH) |
Weight | About 350KG |
Optional Functions | Glue container stirring, pre-heating, vacuum de-foaming, automatic
cleaning |
Suitable Glue: two component glue, such as organic silicone, epoxy, PU, acrylate
etc.
Applications:Small size products with small volume of glue, such as LED display,
wall washer light, line light, Ads module, nixie tube, mutual
inductor, transformer, power module, photo-voltaic module,
automobile head light, daytime running light, negative-ion
generator, crystal photo frame etc.
