Model | Lead-Free Dual Wave Soldering Machine HR-S1825M |
Configuration | Touchscreen Control Two-Stage Hot Air Heating Dual Wave Peaks Automatic Titanium Claw Cleaning, Electric In-and-Out of Solder Pot Spray Oscillation: Stepper Motor |
Number of Wave Peaks | 2 Wave Peaks |
Maximum Board Width | Max 250mm |
Solder Pot Capacity | 200KG |
Preheating Length | 800mm (Two Stages) |
Wave Peak Height | 12mm |
Component Lead Length on Board | 10mm |
PCB Transportation Height | 750±20mm |
Total Power | 11KW |
Power Supply | 3-Phase 5-Wire System, 380V 50HZ |
Control Method | Touchscreen |
Rack Dimensions | 1800×1200×1500mm |
Overall Dimensions | 2600×1200×1600mm |
PCB Transportation Speed | 0-1.8 m/min |
Preheating Zone Temperature | Room Temperature - 180°C |
Heating Method | 100% Hot Air |
Cooling Method | Axial Fan Cooling |
Solder Pot Temperature | Room Temperature - 300°C |
Transportation Direction | Left → Right |
Temperature Control Method | PID + SSR |
Overall Machine Control Method | Mitsubishi PLC + Touchscreen |
Flux Capacity | Max 5.2L |
Spraying Method | Stepper Motor + ST-6 |
Air Supply | 4-7KG/cm², 12.5L/Min |
Weight | 800KG |
PCB Requirements | - |
Maximum Component Height on PCB | 90mm |
Maximum Component Lead Length Under PCB | 10mm |
PCB Transportation Direction | Standard: Left → Right |
Flux Spraying Components | - |
Spray Nozzle | Adopts ST-6; Spray range: 20-65mm adjustable fan; Nozzle height:
50-200mm adjustable; Maximum flow rate: 60ml/min |
Air Circuit System | Adopts imported filters, control valves and pipe joints |
Spray Nozzle Movement System | Stepper motor, intelligently controlled by Mitsubishi PLC, enabling
selective spraying |
Nozzle Movement Mode | Precision stepper motor + slide rail |
Flux Filtration and Recovery System | Air Extraction System: Stainless steel wire mesh filtration;
Maximizes filtration and recovery of excess flux by utilizing fluid
properties |
Preheating Components | - |
Extended Preheating Zone | 2-stage hot air preheating, total length 800mm, independent
temperature control |
Temperature Control | PID Control |
Heating Components | High-temperature hot air motor, Taiwan Taizhan high-temperature
ceramic heating tube |
Installation Mode | Drawer-type modular design for heating tubes, facilitating
maintenance and servicing |
Solder Pot Components | - |
Temperature Range | Room Temperature - 300°C |
Solder Pot Movement Mode | Automatic |
Distance Between 1st and 2nd Wave Peaks | 20-30mm |
1st Wave Peak Nozzle | Standard shock wave, for soldering SMD components and double-sided
pad components |
2nd Wave Peak Nozzle | Standard laminar wave |
Low Oxidation Design | Under normal circumstances: Lead-containing solder dross ≤ 2kg/8h;
Lead-free solder dross ≤ 1.5kg/8h; Solder dross may vary depending
on impurity content in solder bars |
Economical Operation | Controls the board-in spray and wave-start functions via PLC and
photoelectric switch, reducing unnecessary waste |
Wave Peak Motor | Taiwan TCG high-temperature motor; Digital adjustment of wave peak
height |
Heating Components | Customized long-life hot air heating device, Taiwan ANV solid-state
relay; Solder liquid heating accuracy ±2°C |
Refrigeration System (Standard Configuration) | Forced cooling with axial fan |
PCB Conveyance System | - |
High-Strength Wear-Resistant Guide Rails | Special aluminum guide rails (high-temperature resistant and
wear-resistant); Stainless steel guide rails with special thermal
compensation anti-deformation telescopic structure to ensure no
deformation or board dropping |
Guide Rail Parallelism | 0.5mm |
Width Adjustment | Manual width adjustment |
Chain Claws | Double-hook needle claw clamping plate, standard ≤ 2.5mm |
Claw Cleaning Device | Automatic needle claw cleaning device |
Minimum Unit Range for Conveyance Speed Setting | Minimum unit 1mm/min, range 0-2200mm/min |
Conveyance Speed Deviation Range | Electronic closed-loop control, within 0-10mm/min |
Chain Tensioning Device | Sprocket-adjusted tensioning |
Conveyance Motor | Taiwan TCG 90W motor, equipped with overload limiter protection
device |
Machine Body Structure | - |
Machine Body Structure | Streamlined frame structure, aesthetic design, sturdy and durable |
Front and Rear Door Structure | Fully enclosed structure, providing maximum maintenance space |
Electrical and Control Performance | - |
Control Method | Mitsubishi PLC + Touchscreen |
Control Interface | Simple and intuitive operation, stable performance |
Abnormal Alarm Content | High or low temperature alarm |
Temperature Control Protection System | Stops heating when preheating or solder pot malfunctions |
