Water-Cooled Vibration Test Machine for Battery Thermal Systems and EV Charging Systems

Water-Cooled Vibration Test Machine for Battery Thermal Systems and EV Charging Systems

Product Description:

Our Water-Cooled Vibration Test Machine is a high-power, high-reliability solution engineered specifically for the demanding testing requirements of Electric Vehicle (EV) Battery Thermal Management Systems (BTMS) and high-current Charging Systems. The water-cooled design ensures sustained, high-force operation necessary for rigorous life-cycle and safety testing, essential for the modern automotive and energy storage industries.

Key Features:

• High-Power Water-Cooled Design:

  • Utilizes an efficient, closed-loop water cooling system, enabling continuous, long-duration high-force testing without thermal degradation.

  • Ideal for the high dynamic forces required for large, heavy battery packs and charging station components.

• Optimized for Battery and Charging Systems:

  • Large Payload Capacity: Engineered to safely handle the substantial mass of full battery packs, coolant manifolds, and charging system components.

  • High-G Capabilities: Delivers the required G-levels for shock and random vibration profiles specific to EV operational and crash safety standards.

• Precise Temperature and Climate Integration (Optional):

  • Designed for seamless integration with specialized Battery Test Chambers (Thermal Chambers).

  • Allows for combined testing of vibration stress with extreme thermal cycling or thermal run-away simulations, crucial for BTMS validation.

• Advanced Safety Protocols:

  • Includes integrated safety interlocks and insulation optimized for high-voltage environments, protecting both the operator and the test facility.

  • Features robust fixture mounting and anti-overload protection.

• Versatile Waveform Generation:

  • Supports all major test waveforms: Sine, Random (Simulating road loads), and Classical Shock.

  • Advanced control system allows for programming complex duty cycles to simulate lifetime usage.

• High-Fidelity Control and Data Acquisition:

  • Digital controller with high sampling rates to accurately capture critical data during dynamic thermal and mechanical events.

  • Generates traceable data for regulatory compliance and safety documentation.

Applications:

• Battery Pack Durability: Vibration and fatigue testing of the entire EV battery enclosure, cells, modules, and internal busbars.

• Thermal System Validation (BTMS): Combined thermal-vibration testing of pumps, valves, chillers, and coolant lines.

• Charging System Reliability: Shock and vibration testing of charging ports, power electronics, inverters, and wall-mounted charging stations.

• EV Safety Qualification: Testing to standards requiring high-G simulation for crash worthiness.

Benefits:

• Uninterrupted Testing: Water cooling ensures maximum uptime for long-duration fatigue and aging tests.

• Regulatory Compliance: Facilitates testing required for automotive standards (e.g., specific UN/ECE R100, SAE) and EV safety regulations.

• Enhanced Safety: Provides a secure testing environment for high-voltage systems.

• Accelerated Development: Identifies structural and thermal weaknesses in critical EV components early.