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IBC Cage Automatic Production Machine with 60 Seconds Per Cage Cycle Time ISO9001 Certified and 2000kg Weight

    Buy cheap IBC Cage Automatic Production Machine with 60 Seconds Per Cage Cycle Time ISO9001 Certified and 2000kg Weight from wholesalers
     
    Buy cheap IBC Cage Automatic Production Machine with 60 Seconds Per Cage Cycle Time ISO9001 Certified and 2000kg Weight from wholesalers
    • Buy cheap IBC Cage Automatic Production Machine with 60 Seconds Per Cage Cycle Time ISO9001 Certified and 2000kg Weight from wholesalers
    • Buy cheap IBC Cage Automatic Production Machine with 60 Seconds Per Cage Cycle Time ISO9001 Certified and 2000kg Weight from wholesalers
    • Buy cheap IBC Cage Automatic Production Machine with 60 Seconds Per Cage Cycle Time ISO9001 Certified and 2000kg Weight from wholesalers

    IBC Cage Automatic Production Machine with 60 Seconds Per Cage Cycle Time ISO9001 Certified and 2000kg Weight

    Ask Lasest Price
    Brand Name : HWASHI
    Model Number : .WL-SQMF.160K
    Certification : ISO9001
    Price : negotiation
    Payment Terms : L/C,T/T
    Supply Ability : 50 sets per month
    Delivery Time : 60 working days after received your payment
    • Product Details
    • Company Profile

    IBC Cage Automatic Production Machine with 60 Seconds Per Cage Cycle Time ISO9001 Certified and 2000kg Weight

    Hwashi IBC Cage Automatic Production Machine

    The Hwashi IBC Cage Automatic Production Machine represents the pinnacle of manufacturing innovation, combining advanced automation technology with precision engineering to deliver a complete solution for Intermediate Bulk Container (IBC) cage production.

    This state-of-the-art system transforms raw materials into high-quality IBC cages through a fully integrated, automated process that ensures exceptional quality, maximum efficiency, and significant cost savings.

    IBC Grid Cage Frame Automatic Production Line
    Advanced Features & Technology
    Fully Automated Production Line
    • Integrated system combining automatic welding, mesh unloading, bending, locking, hole making, and punching processes
    • Requires only 3-4 operators
    • 24/7 continuous operation capability
    • 80 cages per hour production rate
    Precision Engineering
    • Multiple welding heads operating simultaneously with CNC technology for exceptional accuracy and consistency
    • 6-7 welding heads for uniform results
    • ±0.1mm dimensional accuracy
    • 60 seconds per cage cycle time
    AI-Powered Quality Assurance
    • Intelligent defect detection system that identifies and corrects production anomalies in real-time
    • Automated parameter adjustment
    • Real-time monitoring and analytics
    • Consistent quality control
    Main Weld Frame

    Four sets of MF transformers regulate six sets of welding electrodes, ensuring optimal welding quality for each welding point. The bilateral piano-style welding technique expedites the welding process significantly. Each metallic grid mesh can be completed within one minute.

    The design incorporates upper and lower air cylinders to guarantee a flat welding position. Additionally, the welding electrodes feature a screw design, enhancing durability with each use.

    IBC Cage Welding Machine Detail Six-Head IBC Frame Automatic Welding Machine
    Six-Head IBC Frame Automatic Welding Machine

    The welding power system features four sets of advanced MF DC power sources, enabling simultaneous welding at six different spots. A dual-layer fixture feeder enhances operational efficiency - while one fixture is actively engaged in welding, the other can seamlessly load materials.

    Flat Tube Mesh and Firm Welding Quality

    The welding apparatus transforms tubes into a distinctive flat mesh configuration, ensuring welds of unparalleled strength and robust quality. The welding process is efficiently completed in approximately 60 seconds.

    Flat Tube Mesh Welding Process Vertical Double Station IBC Frame Bending Machine
    Vertical Double Station IBC Frame Bending Machine

    The IBC cage frame dual-station bending machine guarantees high precision in bending, stable operations, and remarkable efficiency.

    Bend the Flat Mesh into Square Shape

    The bending machine transforms the flat mesh into a precisely squared frame in approximately 20-25 seconds.

    Bending Beam
    • CNC processed bending beam ensures precise bending angles
    • Each mold on the bending beam can be adjusted upward and downward for about 3mm to increase bending range
    • 120 degree mold design makes each bending angle more smooth
    Bending Frame

    The machine frame features a robust rectangle design with thicker steel columns and a door-shaped cover panel, ensuring exceptional firmness and stability.

    Hydraulic Pressure Station

    Specifically designed for bending pallet tank meshes, the IBC bending machine shapes them into rectangular frames with precise dimensions of (1200±5mm)*(1000±5mm).

    IBC Bending Machine Hydraulic System IBC Cage Frame Locking Machine
    IBC Cage Frame Locking Machine

    Meticulously crafted as a cohesive unit, boasting exceptional precision in insertion, robust locking strength, and a seamless blend of stability and efficiency.

    Locking Efficiency and Quality
    • Adjustable clinching arm tailored to different IBC metallic cage designs
    • Hydraulic and pneumatic design enhances machine efficiency
    • Engineered for automatic joining of the two sides of the pipe
    • Hydraulic clinching mold creates tight clinching spots to prevent cracking
    • Hydraulic pressure station with auto-sending device ensures smooth production
    IBC Cage Locking Mechanism IBC Cage Frame Hole Making Machine
    IBC Cage Frame Hole Making and Punching Machine

    Used to form holes on the frame so the complete frame can be fixed on the base frame. The hydraulic-powered process takes about 25-30 seconds to complete.

    Hole Making Efficiency and Quality
    • Pressing heads with pressing mold
    • Hydraulic station
    • Punching head locating panel
    • Left-right, forward-backward adjustable panel for wider positioning range
    IBC Cage Hole Making Process IBC Cage Base Frame Welding Machine
    IBC Cage Base Frame Welding Machine

    The design adopts horizontal structure and 7 welding heads for completing the welding of base frame. The operator only needs to load and unload the product while the machine performs automatic welding.

    Product Features
    • Horizontal structure with 7 welding heads for base frame welding
    • Automatic unloading of welded pallets
    • 3 sets of MF DC 250KVA power for increased quality and production rate
    • Solves problem of unstable welding quality caused by manual work
    • Higher production rate and automation level
    Product NameIBC frame production lineStylesingle row /double row
    Max welding width1200mmMax welding length4250mm
    BrandHwashiColourblue/yelllow/custom
    Equipped Power350kVA/400kVAPlace of ProductZhejiang Province,China
    Voltage3p 380VMaterialGalvanized Pipe
    Tickness of the pipe1-2mmduty cylce20%
    Diameter of the pipe14-20mmFrequency50HZ/60HZ
    pipe loading methodmanual/2 laborsCable size≥70mm3
    working capacity350-450(480-550) pcs/8 hoursair pipe sizeG1
    labor demand2-3 laborsWater pipe sizeG1 1/4
    Product Features - Tank Sending System
    • Suitable for factories that separate the blowing machine workshop and the cage workshop
    • Test tanks are transported by conveyor to the cage workshop with no human intervention required
    • Includes IBC Bended, Clinching and Punched Cage Placement Area
    • Welded Pallet Stocking Area
    • Auto Pallet Assemble Path
    • Pallet Welding
    • Rotating Cage and Pallet Assemble Area Safe Passage
    • Pallet Plate Stocking Area/Auto Feeding
    Why Choose Hwashi?
    • 20+ years of experience in welding and automation technology
    • ISO 9001 certified and CE approved for international quality standards
    • 24/7 technical support and comprehensive after-sales service
    • Customizable solutions tailored to your specific production needs
    • Industry 4.0 ready with IoT integration capabilities
    Quality IBC Cage Automatic Production Machine with 60 Seconds Per Cage Cycle Time ISO9001 Certified and 2000kg Weight for sale
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