Product Description
This product is an automated production line covering the entire
process of PCB board loading, board separation, multi-machine
insertion, soldering, inspection and material cutting. It
integrates core equipment such as board mounting machines, board
splitting machines, multiple AI insertion machines, 0.6 connection
stations, 1.5 insertion lines, nebulizers, wave soldering machines,
wave soldering board removal machines, stud machines, AOI after the
furnace, fixtures under the board removal machine, and AGV carts.
Through the intelligent control system and AGV carts, seamless
multi-link linkage is achieved, completing the fully automated
operation of PCB boards from raw material loading to finished
product unloading. It is suitable for the production scenarios of
electronic component soldering that require through-hole processes,
ensuring the precision of through-hole insertion and soldering
quality while realizing intelligent material scheduling and
large-scale efficient production.
Product advantages
Multi-ai insertion machines + AGV intelligent collaboration:
Multiple AI insertion machines operate in parallel, and AGV carts
achieve intelligent cross-regional material scheduling. The
efficiency of insertion and material flow is 80% higher than that
of traditional production lines, meeting the mass production
requirements of large-scale insertion type PCB boards.
Full-process process integration + intelligent inspection:
Integrating the processes of component board, insertion, welding
and inspection, AOI at the back of the furnace enables full
inspection of defects after welding. The AI insertion machine is
equipped with visual recognition technology to ensure
high-precision quality control in the insertion and welding stages.
Flexible production + intelligent scheduling: Equipment parameters
can be flexibly adjusted according to PCB board specifications and
plug-in types. AGV carts support multi-path material transportation
and are suitable for flexible production and intelligent scheduling
of various types of plug-in PCB boards.
Data-driven production management: Each device is equipped with a
data acquisition module, and the AGV operation data is linked in
real time with the production line process data, achieving
production traceability and process optimization.
Product features
The board loading machine and the board separation machine realize
the automatic loading and separation of PCB boards, reducing manual
operation.
Multiple AI insertion machines support the insertion of various
components, with an insertion accuracy of ≤±0.05mm, and are
compatible with DIP components and irregular insertion.
Wave soldering adopts an intelligent temperature control and solder
management system, with a soldering yield of ≥99.5%.
The AOI equipment behind the furnace has micron-level detection
accuracy, capable of identifying defects such as missing plug-ins,
reverse insertion, false soldering, and bridging, with a detection
accuracy rate of ≥99.9%.
The AGV trolley has high running accuracy, with a positioning
deviation of no more than ±5mm, ensuring the precision of material
flow.
Application scenarios
Large-scale PCB board soldering inspection production for
through-hole components in the electronics manufacturing industry,
such as production lines for industrial control boards, power
boards, automotive electronic boards and other products, is
particularly suitable for enterprises with high requirements for
through-hole efficiency, soldering quality and intelligent
scheduling.
