User-Friendly Metering Valve for Simplified Liquid Handling with Tool-Free Calibration and Cleaning

User-Friendly Metering Valve for Simplified Liquid Handling with Tool-Free Calibration and Cleaning

Product Description:

Simplify your liquid dispensing tasks with our ingeniously designed 20mm metered valve. This user-friendly metering valve prioritizes ease of use and maintenance without compromising on performance. Its standout feature is the tool-free adjustment knob, allowing operators to quickly calibrate the discharge volume directly on the production line, enabling rapid changeovers between different products or recipes. The entire liquid handling assembly can be disassembled and reassembled by hand in seconds for cleaning or seal replacement, drastically reducing downtime and the need for specialized maintenance staff. Designed for benchtop applications, packaging stations, and pilot plants, this valve delivers reliable and accurate doses for a variety of liquids like oils, inks, and food-grade ingredients. Its straightforward design eliminates complexity, making it the ideal choice for operations that value speed, flexibility, and operational simplicity. This valve empowers your team with a precise and adaptable liquid handling tool that keeps your processes moving smoothly.

Bullet Points:

• Features a convenient tool-free adjustment for quick and easy volume calibration.

• The entire liquid handling assembly can be disassembled for cleaning without tools.

• Provides reliable and repeatable dosing for a wide array of common liquids.

• Compact and lightweight design for easy integration into portable or compact systems.

• Reduces operational downtime and maintenance costs significantly.

Specific Application Scenario
Excellent for a small-batch craft brewery where operators need to easily add precise amounts of flavoring extracts or priming sugar solutions into different beer batches. The tool-free adjustment allows for quick changes between different additives.

Factory Production Floor
Assembly is focused on simplicity and precision. The main body is injection-molded, and the calibration mechanism is assembled and tested on a semi-automated line to ensure the adjustment dial provides accurate and repeatable settings.

Packing and Transportation
Valves are packaged in clear clamshell packaging that displays the product clearly while protecting it. These are then packed in master cartons, suitable for direct shelf storage or distribution to resellers.

FAQ

• How do I calibrate the dosing volume on this user-friendly metering valve?

  • Simply turn the clearly marked adjustment knob clockwise or counter-clockwise. No tools are needed; the settings are easily repeatable.

• Is the liquid handling assembly dishwasher safe?

  • The core components are, but we recommend hand-washing with a mild detergent to preserve the longevity of the seals.

• What is the lifespan of the internal seals?

  • Under normal use, seals can last for over 100,000 cycles. They are inexpensive and very easy to replace when needed.

• Can this be used for food-grade applications?

  • Yes, we offer a food-grade version with FDA-compliant seals and materials.

• Does the tool-free design compromise its durability?

  • Not at all. The design uses robust snap-fit and threaded components that are engineered for both ease of use and long-term mechanical strength.

Future industry manufacturing complex spans an area of nearly 7,000 square meters. It incorporates six high-speed aerosol valve production lines and more than 30 special valve production lines.

Each year, Future industry aerosol can produce up to one billion aerosol valves. Our main products are air freshener aerosol valve, insecticide spray aerosol valve, butane gas aerosol valve, carburetor cleaner aerosol valve, ribbon spray aerosol valve, snow spray aerosol valve,paint spray aerosol valve, fluid spray aerosol valve, portable stove gas aerosol valve, 360 degree aerosol valve, powder spray aerosol vave. Also we have expanded the export market of aerosol metering valves, aerosol caps and aerosol cans.We have also built five standardized workshops to conduct different operations in order to meet the requirements of various customers to ensure we always meet production demands and timelines.

Production of the valve mounting cups is carried out in this workshop. We use a high-speed automatic stamping machine to transform high-quality steel plates into valve mounting cups. Due to the high degree of its automation, this equipment can help to reduce labor costs and increase production efficiency significantly.

In addition, we utilize an efficient machine that can automatically press an outer rubber ring into a valve mounting cup in order to provide superior sealing performance in the process of final assembly.

This workshop contains over 20 injection molding machines and three injection molding lines. Among them, our injection molding machines are used to produce a variety of accessories such as valve stems, valve chambers, actuators, and spray caps, etc.

Due to efficient automation, we require a very small number of staff to run these more than 20 injection molders. During the production process, our quality control inspectors are responsible for sampling and testing every batch of accessories. Additionally, our injection molding line has the capability to produce various sizes of dip tubes in automatic mode.

This workshop is used to assemble all kinds of accessories. It is equipped with automated assembly equipment to greatly increase production efficiency and provide our customers with enhanced profits.

After assembly is completed, our valves will be automatically counted and packed. We are proud to say we are one of the few companies in the industry that possess advanced abilities in product research and development. Every new product needs an innovative mold. For this reason we utilize high-precision wire cutting machines and machine tools that can form our molds into exquisite shapes.

We possess a wide range of technical production and R & D expertise

Whatever your industry related need may be, just ask, we can provide the solution.