Automated Clay Brick Stacking and Packaging System with One-Touch Brick Type Switching and Simple Operation

Equipment Introduction: Clay Brick Stacking and Packaging System
Historically, brick factories relied on manual labor to unload bricks from kiln cars, stack them, and manually package for loading. This approach was extremely inefficient, with labor costs escalating annually. Workers faced intense physical strain and high safety risks, while inconsistent manual operations undermined packaging standardization and stability-severely restricting production capacity and profits. Today, automated brick stack packaging systems enable fully automated workflows: robots precisely identify red bricks on kiln cars for rapid unloading; intelligent algorithms optimize stacking paths to neatly arrange bricks; and automatic packaging links use high-strength strapping bands for unmanned operations.

This system drastically boosts production efficiency by reducing labor input and operational costs, while enabling 7×24-hour uninterrupted operation to ensure order fulfillment. Moreover, automated handling minimizes brick breakage rates, enhancing product quality and enterprise competitiveness. By facilitating cost reduction, efficiency improvement, and intelligent upgrading, it introduces a (brand-new) high-efficiency production model for brick factory operational management.

Features of the Complete Brick Unloading & Packaging System Clay Brick Stacking and Packaging System
Original German Packaging Head Clay Brick Stacking and Packaging System
One-Touch Brick Type Switching Clay Brick Stacking and Packaging System
Simple Operation & Easy Maintenance Clay Brick Stacking and Packaging System
Automatic Brick Stack Unloading & Packaging
Brictec Automatic Brick Stack Unloading & Strapping System: Clay Brick Stacking and Packaging System
This system features customizable configurations to accommodate diverse brick types and stacking patterns. It can unload fired bricks from kiln cars using single-layer, multi-layer, or full-stack methods, then reorganize them into new stacks with forklift-accessible gaps (for standard bricks, KP1 bricks, etc.). By eliminating the need for pallets, it streamlines labor and boosts efficiency. Clay Brick Stacking and Packaging System
Key Requirements: Clay Brick Stacking and Packaging System
Consistent brick production volume Clay Brick Stacking and Packaging System
Minimal damage or adhesion between bricks Clay Brick Stacking and Packaging System
Well-aligned original stacks for optimal processing Clay Brick Stacking and Packaging System

Product Series: Clay Brick Stacking and Packaging System
1. Manual-Assistance Fixture Series: Clay Brick Stacking and Packaging System
Pneumatic-assisted fixtures feature lightweight and flexible operation, specially designed for scenarios with severe brick adhesion or high (green brick) breakage rates. The system's core advantages lie in low investment, simple & stable operation, and compatibility with all brick types on the market. It can be upgraded to a fully automatic unloading & packaging system in the future. Clay Brick Stacking and Packaging System
Product Features: Clay Brick Stacking and Packaging System
Multi-brick-type automatic packaging
High efficiency, stability, and low investment
Automated, intelligent, and modular design
Scalable for future upgrades Clay Brick Stacking and Packaging System

2. Multi-Brick-Type Series: Clay Brick Stacking and Packaging SystemRobot Unloading Capacity: 800KG
Key Features: Clay Brick Stacking and Packaging System
Flexible & High-Efficiency Robot: Automated unloading with minimal human intervention
Universal Fixture Design: Single fixture handles all brick types, reducing changeover time
Adjustable Forklift Holes: Customizable hole sizes for different brick dimensions
One-Touch Brick Type Switching: Seamless transition between brick specifications
Technical Highlights: Clay Brick Stacking and Packaging System

Original German Packaging Head: Ensures precise strapping and durability
Simple Operation & Easy Maintenance: Streamlined interface and modular components
Industry 4.0 Compatibility: Data logging and remote monitoring capabilities

3. Robot Packaging Series: Clay Brick Stacking and Packaging System

Unloading & Stacking with 500kg RobotEquipped with a 500kg robot for flexible and efficient operation, featuring high automation. The system enables flexible (grouping) and sorting, with modular options for horizontal and vertical strapping machines based on brick types and stacking heights. Clay Brick Stacking and Packaging System

Product FeaturesFlexible & Efficient Operation:Adapts to diverse production rhythms with rapid brick handling.Modular Configuration:Select horizontal/vertical packers dynamically per brick specifications and stack heights.Low Investment Cost:Optimized design balances automation with cost-effectiveness.Multi-Brick-Type Upgrade Ports:Prebuilt interfaces for seamless adaptation to new brick models.

4. Pallet Circulation Packaging System:The packaging conveyor adopts an upper-layer conveying design with a bottom circulation mechanism, minimizing floor space and reducing corner damage to bottom-layer green bricks. Specifically tailored for block bricks, the system features dual-motor drive for high positioning accuracy and precise strapping.

Product FeaturesTwo-Layer Pallet Circulation:Continuous pallet rotation between upper/lower layers for efficient material flow.Minimized Brick Damage:Gentle handling design reduces chipping and cracking during packaging.

Technical AdvantagesBottom circulation track width: 1.8m (adjustable for different pallet sizes)Dual-motor synchronization error: ≤0.5mm, ensuring consistent strapping positionsCorner protection pads: Made of wear-resistant PU, reducing brick damage rate by 80%Space-saving design: Occupies 30% less floor area than traditional linear systems

● Company profile

Xi'an Brictec engineering Co., Ltd. (abbreviation: Xi'an Brictec) was founded in 2011. It employs senior Italian engineers to work with domestic experts, creating a strong technical team by combing the European and Chinese technologies. The company is devoted to provide clients multiple professional brick making solutions, including building structure bricks, decorative bricks,wall cladding bricks, paver and dry press bricks, etc.

Business Scope

(1) Design and engineering
Xi’an Brictec offers process design and engineering service for clients to have a fully automated modern bricks and tile factory, including chamber drying, tunnel drying, rapid drying and tunnel kiln and other process design and technical consultation, among which the dryer and kiln constructing and engineering is the utmost importance in our general contracting program. This part is the key to achieve production targets by using key technologies in the project.

(2) Machinery manufacturing and supply
Xi’an Brictec Machinery Equipment Manufacturing Co., Ltd. introduces the latest European brick machinery technology for smooth production domestically. In 2018, Xi’an Brictec built cooperation relationship with Shandong Mine Machinery Cosmec Materials Machinery Co, Ltd, jointly R &D and manufacturing automation equipment for brick making.
1.Cutting machine, setting machine, automatic unloading and packing machine and automatic packaging machine;
2.Ferry car, cone blower, stepping machine, pulling machine, kiln car and other kiln automation equipment;
3.Gas burning system (natural gas/liquefied petroleum gas / coal gas), liquid burning system (heavy oil/waste tire oil), solid fuel burning system (pulverized coal, petroleum coke, rice husk, palm kernel husk, coconut husk, cottonseed husk, etc.)

(3) Installation, maintenance and production guarantee service
Xi’an Brictec provides production, commissioning and maintenance services to brick making factories, helping clients to make bricks easily.

● Project reference from Xi’an Brictec

1.Shaoxing Lvzhan environmental protection technology Co., Ltd

Xi’an Brictec designed this Lvzhan project in 2023. The project has annual output of 300,000㎡ of sintered bricks and prefabricated brick wall by using local solid waste such as chemical contaminated soil, construction residue, printing and dyeing sludge as the main raw materials, etc. so as to make high quality sintered bricks making, and 60%-70% of electricity needed for production line is from the photovoltaic power generation on the factory roof. Xi’an Brictec provides whole package service from the preliminary planning and design of the project to the supply of core equipment in the later stage. Single layer tunnel dryer process is adopted with natural gas burning system for tunnel kiln (7 meters inner width). Xi’an Brictec has delivered a very satisfactory EPC project to our client, and also set a new benchmark for the solid waste recycle and utilization in the industry.

2.Najmadin project in Iraq

This project was jointly designed and implemented by Xi’an Brictec and China National Building Materials Co., Ltd. in 2023, with a daily output of 750 tons of sintered bricks. It is located in Sulaimani Province, Kurdish region of Iraq, and the raw material is shale. Xi’an Brictec has participated in project planning, design, construction and commissioning. Single layer tunnel dryer process is adopted, and Heavy oil/liquefied petroleum gas dual fuel serve as the fuel for dryer and tunnel kiln (9 meters cross-section) . In this project, Xi’an Brictec competes with European production line on the same platform and wins honor for the country. So far the project has been put into production, expecting to meet the production target in May 2024.

3.Antique Bricks Project for Yan'an Green Building Material Recycling Industrial Zone

The project was designed and implemented by Xi’an Brictec as a whole in 2022, mainly to produce antique bricks, facing bricks and paver, etc.. The raw material is high-quality shale and purple sand soil, and the fuel is natural gas. The entire production line combines two shaping methods (extruding and pressing), and uses chamber dryer for drying and tunnel kiln for burning, and integrates three shuttle kilns for antique bricks production. Xi’an Brictec was fully engaged and offer excellent package service in the project in the preliminary process design, dryer construction and core equipment supply and production commissioning. This automatic degree applied in this project is the highest domestically, also meets the advanced international level.

4.Guangdong Baolihua Electric Power Co. Ltd. brick making project with high content fly ash as raw material

Xi’an Brictec designed the whole project and led multiple raw material batching experiments, and finally got the result of 65% fly ash content being the perfect ratio to produce qualified sintered bricks. And because of this project, Xi’an Brictec has obtained the invention patent for making bricks with high content fly ash added.

5.ECO CERMICS project in Bangladesh
This is an EPC project by Xi’an Brictec. Single-layer tunnel drying process is adopted with two 4.8-meter tunnel kilns in use. Bongianni soft plastic extruder from Italy, roller and pulverized coal burner invented by Xi’an Brictec are also applied in this project. Invested by GPH, the 3rd largest cement enterprise in Bangladesh, the production line has the characteristics of highest automation and largest production scale. The factory roof is laid with solar photovoltaic, offering 60% power generation for production line.

6.Uzbekistan Project

The project is for the high-grade brick making production, ranking top three in Uzbekistan. It has two production lines and Xi’an Brictec is responsible for the whole set of cutting, loading & unloading automation system and the natural gas burning system. Client thinks highly of Xi’an Brictec and compliments it as the most reliable partner, offering the easier natural gas burning system with lower energy consumption than European burning system. With the assistance of Xi 'an Brictec, the client uses tire pyrolysis oil to make bricks in its Phase II project, producing high quality bricks under low cost.
Xi 'an Brictec will continue to make breakthrough in every aspects, continuously providing all various tailor-made brick making solutions for our valuable clients!

● Business region

Over 30 countries and regions including China, Russia, Kosovo, Kazakhstan, Uzbekistan, Tajikistan, Vietnam, Malaysia, Iraq, India, Bangladesh, South Africa, Zimbabwe, Peru, Colombia...
In addition, the company has local offices and after-sales service centers in countries such as Iraq, Kazakhstan, Bangladesh, Uzbekistan, Zimbabwe and other.
Adhering to company’s culture and spirit “ Struggle-oriented and customer-centered”, Xi’an Brictec is here to help you make bricks easily!