Product Description
This product is a production line dedicated to the automated
inspection of PCB boards, integrating core equipment such as pin
clamping board loading machines, AOI inspection devices, and pin
clamping board unloading machines. The intelligent control system
realizes the full-process automated operation of PCB boards from
automatic feeding, high-precision visual inspection to automatic
discharging, which meets the detection requirements of PCB board
soldering, surface mount technology and other process defects in
the electronics manufacturing industry, ensuring product quality
while improving detection efficiency.
Product advantages
Full-process automated inspection: From PCB board loading to
unloading, no manual intervention is required, covering the entire
process from loading, inspection to unloading. The inspection
efficiency is increased by more than 80%, reducing the cost of
manual inspection and the risk of missed inspections.
High-precision visual inspection: The AOI equipment is equipped
with a high-definition visual system and intelligent algorithms,
which can accurately identify various defects such as false
soldering, bridging, missing components, and reverse polarity, with
a detection accuracy rate of ≥99.9%.
Precise equipment coordination: The pin clamping board loading
machine, AOI inspection equipment, and pin clamping board unloading
machine are efficiently connected through precise mechanical
structures and electrical control. The PCB board transmission
deviation is ≤0.1mm, ensuring a smooth inspection process.
Flexible production adaptation: AOI inspection parameters can be
flexibly adjusted according to PCB board specifications and
inspection requirements, supporting the automated inspection of
multiple types of PCB boards.
Product features
The pin clamping board loading machine and pin clamping board
unloading machine achieve batch automatic loading and unloading of
PCB boards. They are easy to operate and suitable for large-scale
inspection scenarios.
The AOI equipment has a fast detection speed, with each PCB board
detection time ≤5 seconds, matching the production line rhythm.
The equipment adopts a modular design, which is convenient for
maintenance and upgrade, and supports later functional expansion.
All the equipment along the line is made of industrial-grade
materials, with an average mean time between failures (MTBF) of no
less than 8,000 hours.
The detection data can be stored and exported in real time,
supporting production quality traceability and process
optimization.
Application scenarios
The automated inspection process of PCB boards in the electronics
manufacturing industry, such as the back-end inspection of SMT
production lines, post-soldering inspection of through-hole
components, and quality inspection of consumer electronics,
automotive electronics, and industrial control boards, is
particularly suitable for enterprises with high requirements for
inspection accuracy and efficiency.
