Thermocouple Impact Welding Machine - Automatic Brazing Machine for
Precision Welding 0.3-1.2mm Wire Diameter Capacitor Energy Storage
Resistance Welder
Product Description
The He Jin Thermocouple Impact Welding Machine TWI-1 is more than
just equipment; it's the silent yet reliable partner on your production line. This automatic brazing machine,
specifically designed for thermocouple welding processes, elevates
micron-level bimetallic wire welding to an art form with finger-like precision and craftsman-like reliability. We understand that every weld point carries your product's
quality commitment, which is why we pour our dedication into making
every connection a bond worthy of your trust.
When you face tight deadlines and stringent quality requirements,
the TWI-1 performs like a tireless welding artisan, maintaining
stable and reliable welding results with a cycling rate of 5-10
welds per minute. Whether for temperature detection points in heat
treatment furnaces or measurement frames in pressure vessels, the
TWI-1 creates flawless welding balls in moments barely visible to
the naked eye.
We deeply understand that reliability in 890℃ high-temperature and
SO2 corrosive environments is not just about measurement accuracy,
but about the safety of the entire system. This is why we treat
every weld point as our commitment.
Features
- High-precision impact welding: Ensures strong and clean weld joints
without additional filler materials.
- Automatic control system: Simplifies operation with intelligent
current and pressure adjustment.
- Oxidation-free welding environment: Provides stable and bright weld
surfaces.
- Fast welding cycle: Increases efficiency for mass production of
thermocouple sensors.
- Adjustable welding parameters: Suitable for various thermocouple
wire sizes and materials.
International reference standards
- IEC 60584-1:2013 — Thermocouples – Part 1: EMF specifications and
tolerances.
- ASTM E230/E230M-17 — Standard Specification for
Temperature-Electromotive Force (EMF) Tables for Standardized
Thermocouples.
- ISO 9001:2015 — Quality Management System Requirements for design
and manufacturing.
- IEC 61010-1:2020 — Safety requirements for electrical equipment for
measurement, control, and laboratory use.
- EN 60204-1:2018 — Safety of machinery – Electrical equipment of
machines.
- GB/T 16839.1-2019 — Chinese National Standard equivalent to IEC
60584-1 for thermocouples.
Technical Parameters
| Parameter Name | Technical Specifications |
|---|
| Welding Method | Electromagnetic Impact Welding |
| Control System | Fully Automatic Digital Control (PLC + Touch Screen) |
| Input Power | AC 220V ±10%, 50/60Hz |
| Maximum Power | 2.0 kW |
| Output Current | 0–2000 A (Adjustable) |
| Welding Time | 0.1–1.0 ms (Precise Control) |
| Welding Wire Diameter Range | Φ0.1–Φ1.0 mm |
| Welding Pressure | Automatic Control, Maximum 30 N |
| Cooling Method | Natural Heat Dissipation / Forced Air Cooling (Optional) |
| Welding Materials | Nickel-Chromium, Nickel-Silicon, Copper-Nickel, Iron, etc. |
| Operating Interface | 7-inch Human-Machine Interactive Touch Screen |
| Dimensions | 450 × 320 × 380 mm |
| Equipment Weight | 35 kg |
| Safety Protection | Overcurrent, Overvoltage, Short Circuit Protection |
| Environmental Conditions | Temperature | 0–40°C, Relative Humidity | ≤85% |
| Standard Certifications | CE / ISO 9001 / RoHS |
Test Objects and Inspection Items
- Weldable Objects: Thermocouple wires, compensating wires, fine
metal wires, resistance temperature probe leads;
- Inspection Items: Welding strength, solder joint resistance,
conductivity, contact resistance stability, appearance quality;
- Compatible Test Equipment: Thermocouple calibration system,
electrical performance tester, optical microscopic inspection
instrument.
Product details
About us
Guangzhou Hejin Automation Control Technology Co., Ltd. focuses on
creating and selling industrial equipment. We make laboratory
testing gear and production line systems for industries like
refrigeration, automotive, power, military, and home appliances.
Mr. Li Jianhe, our leader, knows a lot about vacuum and automated
testing tech. We have our own tech and patents. Our talented team
focuses on creating, building, and supporting products, building
items to fit customer needs. Since we started, we've released
different gear and sell our products in places like America,
Europe, Asia, and Africa. Our goal is to always do our best and
treat everyone well.
