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Brictec Double-Stack Firing Process with PLC Control Fully Automatic in Zhejiang Lvzhan Project

    Buy cheap Brictec Double-Stack Firing Process with PLC Control Fully Automatic in Zhejiang Lvzhan Project from wholesalers
     
    Buy cheap Brictec Double-Stack Firing Process with PLC Control Fully Automatic in Zhejiang Lvzhan Project from wholesalers
    • Buy cheap Brictec Double-Stack Firing Process with PLC Control Fully Automatic in Zhejiang Lvzhan Project from wholesalers
    • Buy cheap Brictec Double-Stack Firing Process with PLC Control Fully Automatic in Zhejiang Lvzhan Project from wholesalers
    • Buy cheap Brictec Double-Stack Firing Process with PLC Control Fully Automatic in Zhejiang Lvzhan Project from wholesalers
    • Buy cheap Brictec Double-Stack Firing Process with PLC Control Fully Automatic in Zhejiang Lvzhan Project from wholesalers
    • Buy cheap Brictec Double-Stack Firing Process with PLC Control Fully Automatic in Zhejiang Lvzhan Project from wholesalers
    • Buy cheap Brictec Double-Stack Firing Process with PLC Control Fully Automatic in Zhejiang Lvzhan Project from wholesalers

    Brictec Double-Stack Firing Process with PLC Control Fully Automatic in Zhejiang Lvzhan Project

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    Brand Name : BRICTEC
    Model Number : Brictec
    Certification : CE, ISO
    Price : $3000000-5000000 USD
    Payment Terms : L/C, T/T
    Delivery Time : 60
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    • Company Profile

    Brictec Double-Stack Firing Process with PLC Control Fully Automatic in Zhejiang Lvzhan Project

    Double-Stack Firing Process

    I. Process Description
    Double-stack firing represents a modern, two-stage production process in which drying and firing are conducted separately.
    This method follows European brick plant standards, ensuring stable quality and product diversification.

    1. Typical process flow:
    Clay preparation → Extrusion forming → Cutting → Automatic stacking onto drying car → Tunnel dryer → Secondary stacking onto kiln car → Tunnel kiln firing → Cooling → Packaging

    2. Equipment Configuration
    This process requires:
    • Forming system: Vacuum extruder + automatic cutting and stacking line
    • Drying system: Single-layer tunnel dryer (through-type or circulation-type)
    • Firing system: Dedicated tunnel kiln
    • Handling system: Robotic manipulators or automatic stacking machines
    • Control system: Centralized PLC automation and temperature-pressure regulation

    3. Product Range
    Double-stack firing enables production of:
    • High-strength hollow blocks
    • Thin-wall facing bricks
    • Thermal-insulating perforated blocks
    • Decorative sintered bricks with color control
    The product quality meets or exceeds EN and ISO standards.

    4. Process Advantages
    • Wide product range and high precision.
    • Energy-efficient operation: optimized drying and firing balance reduces overall fuel consumption by 10–15%.
    • Stable quality: independent drying ensures consistent moisture control.
    • High automation level: less labor required.
    • Suitable for export-grade or high-end construction products.

    5. Limitations
    (1) Higher initial investment (about 1.5× to 2× that of single-stack).
    (2) Longer construction and equipment commissioning period.
    (3) Requires higher management and technical capability.

    II. Economic and Technical Comparison

    Item

    Single-Stack Firing

    Double-Stack Firing

    Total Investment

    ≈60–70%

    100% (baseline)

    Automation Level

    Medium

    High

    Production Range

    Standard solid & perforated bricks

    High-end hollow, facing & decorative bricks

    Energy Efficiency

    Moderate

    Excellent

    Operation Simplicity

    Simple

    Complex

    Product Quality Consistency

    Medium

    High

    Technical Skill Requirement

    Low–Medium

    High

    Applicable Market

    Domestic low- to mid-tier construction

    Export & premium domestic market

    III. Summary and Recommendations
    1. Single-Stack Firing is suitable for regions where:
    (1) Local clay quality is stable;
    (2) Market demand focuses on common construction bricks;
    (3) Investors aim for low investment and quick returns.
    2. Double-Stack Firing is recommended for:
    (1) Enterprises pursuing premium brick quality, product variety, and export capability;
    (2) Projects seeking long-term, sustainable development aligned with European energy-saving standards.
    Both systems have their merits — Single-stack firing emphasizes cost-efficiency and simplicity, while double-stack firing focuses on technological advancement and product excellence.

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