Product Description
This product is an automated production line covering the entire
process of PCB board separation, insertion, soldering, inspection
and return. It integrates core equipment such as board assembly
machines, upper fixture elevators, AI insertion machines, 0.6
connection stations, 2.0 insertion lines, wave soldering machines,
board flipping machines, AOI inspection equipment, elevators, belt
lines and return lines. Through the intelligent control system,
seamless interaction among all links is achieved, completing the
fully automated operation of PCB boards from panel separation,
component insertion to wave soldering, defect detection, and
finished product return. This significantly enhances the efficiency
and quality stability of PCB board insertion and soldering, while
also realizing the recycling of components and the closed-loop
process.
Product advantages
Full-process closed-loop automation: No human intervention is
required from board separation to board return, covering the entire
process from board separation, insertion, welding, inspection to
board return. Production efficiency is increased by more than 60%,
reducing labor costs and quality risks.
Multi-device precise linkage: AI insertion machines, wave soldering
machines, AOI inspection equipment, return board lines, etc. are
efficiently connected through connection stations and insertion
lines, ensuring a stable production cycle and meeting the demands
of large-scale mass production and flexible production.
Intelligent process control: Wave soldering adopts an intelligent
temperature control and solder management system. AOI equipment is
equipped with high-definition visual inspection technology. The
return board line realizes intelligent recycling of board
components, ensuring welding quality and process closure.
Efficient resource utilization: The design of the return plate line
enables the circulation and transportation of plates, reducing
material waste and enhancing the utilization rate of production
resources.
Product features
The cutting accuracy of the board separator is high, with burrs on
the board edge ≤0.1mm, ensuring the quality of subsequent insertion
and welding.
The AI insertion machine supports the insertion of multiple types
of components, with an insertion accuracy of ≤±0.05mm, and is
compatible with components ranging from 0201 to DIP.
Wave soldering uses lead-free welding technology. The temperature
control accuracy of solder is ±1℃, and the welding yield is ≥99.5%.
AOI inspection equipment can identify defects such as false
soldering, bridging, and missing components, with a detection
accuracy rate of ≥99.9%.
The return board line adopts a flexible conveying design, which can
be adapted to the recycling of PCB boards of different
specifications.
Application scenarios
The large-scale production of PCB board insertion and soldering in
the electronics manufacturing industry, such as the production
workshops of industrial control boards, power boards, automotive
electronic boards and other products, is particularly suitable for
enterprises with high requirements for production efficiency,
quality closed loop and resource utilization rate.
