Product Description
This product is a multi-module flexible SMT automated production
line, integrating core equipment such as a 0.6 micro board loading
machine, a printing machine, a 0.5 docking station, a placement
machine, a 4.5-meter flat transfer machine, a 0.8 double-track
docking station, a double-track reflow soldering machine, and a
1500 flow branch. It adopts a layout design of multiple
printing-placement units + double-track reflow soldering machines.
It can flexibly start single-module or multi-module operations
according to production capacity requirements, achieving
full-process automation of PCB boards from multi-batch feeding,
printing, surface mount technology to double-track soldering, and
meeting the flexible production needs of small-batch multi-variety
and large-scale single-variety.
Product advantages
Flexible switching of multiple modules: Supports single module
(single print-surface mount unit) or parallel production of
multiple modules. When changing production, module parameters are
automatically called, and the change time is ≤15 minutes, meeting
the flexible production requirements of multiple varieties.
Dual-track high-efficiency soldering: The dual-track reflow
soldering design doubles the soldering capacity, increases space
utilization by 40%, and can handle PCB boards of different
specifications simultaneously, making it suitable for large-scale
mass production.
Multi-device precise collaboration: Printers, surface mount
technology (SMT) machines, flatbed transfer machines, and
double-track reflow ovens are efficiently connected through docking
stations, ensuring a stable production cycle and suitability for
high-precision component mounting under 0.1mm.
Intelligent process control: Each module and dual-track reflow
soldering are linked through a central control system to monitor
production progress and equipment status in real time, achieving
dynamic capacity allocation.
Product features
The 0.6 micro board loading machine is suitable for small-batch PCB
board loading with multi-module layout, featuring strong
flexibility.
The printing accuracy of the printing machine is ≤±0.02mm, and it
supports multi-module synchronous printing.
The surface mount technology (SMT) placement machine supports
multi-nozzle operation, with a placement accuracy of ≤±0.02mm, and
is compatible with various SMT components.
The double-track reflow soldering adopts zoned precise temperature
control, with a temperature control accuracy of ±1℃ and a soldering
yield of ≥99.5%.
The 1500 flow branch realizes the automated flow of PCB boards
after welding, reducing manual intervention.
Application scenarios
The multi-variety flexible SMT production in the electronics
manufacturing industry, such as the flexible switching scenarios of
consumer electronics R&D and sampling, small-batch customized
production, and large-scale mass production, is particularly
suitable for enterprises with high requirements for the balance
between production flexibility and efficiency.
