Product Description
This product is an automated production line covering the entire
process of PCB board insertion, soldering, inspection and sorting,
integrating core equipment such as insertion machines, 0.6 docking
stations, AOI, NG/OK buffer machines, selective wave soldering
machines, 1.33 flat transfer machines and 0.6 cooling docking
stations. Through the intelligent control system, seamless linkage
is achieved in the processes of insertion, soldering, inspection
and sorting, completing the fully automated operation from
insertion to finished product sorting of PCB boards. It is suitable
for the production scenarios of electronic component soldering that
require insertion processes, ensuring the accuracy of insertion and
the quality of soldering.
Product advantages
Integrated plug-in soldering inspection: Integrating plug-in and
selective wave soldering processes, reducing manual transfer
between processes, enhancing production efficiency and process
consistency, and being suitable for large-scale production of
plug-in PCB boards.
Dual-stage AOI inspection guarantee: The front-end and back-end AOI
devices achieve dual inspection before insertion and after welding,
providing more comprehensive defect identification and a product
yield rate of ≥99.5%.
Selective wave soldering accuracy: Selective wave soldering can
target local areas of PCB boards for soldering, reducing
unnecessary solder contact, and is suitable for PCB boards with
high-density through-hole and surface mount hybrid processes.
Intelligent sorting management: The NG/OK cache machine enables the
automatic classification and storage of defective and good
products, reducing manual sorting errors and enhancing the
efficiency of material management.
Product features
The insertion machine supports the insertion of various components,
with an insertion accuracy of ≤±0.05mm, and is compatible with DIP
components and irregular insertion.
Selective wave soldering employs zonal temperature control and
precise solder jetting technology, featuring high soldering
accuracy and minimal solder waste.
The front-end and back-end AOI devices have high detection
accuracy, capable of identifying defects such as missing plug-ins,
reverse insertion, false soldering, and bridging, with a detection
accuracy rate of ≥99.9%.
The 0.6 cooling connection platform enables rapid cooling of the
PCB board, preventing thermal damage to components.
The NG/OK cache machine supports the classified storage of multiple
batches of PCB boards and is suitable for material management in
multi-variety production.
Application scenarios
The production lines of PCB board soldering inspection for
through-hole components in the electronics manufacturing industry,
such as industrial control boards, power supply boards, and home
appliance control boards, are particularly suitable for enterprises
with high requirements for through-hole precision and soldering
quality.
