Table Of Contents
01 Introduction of premix production line
02 Introduction to the premix process
03 Project site
04 FAQ
Part 1 Introduction to Feed Premix and Processing Technology
Feed premix is a core ingredient composed of precisely proportioned
functional additives (including vitamins, trace minerals, amino
acids, enzymes) and carriers. It enhances the nutritional balance
and utilization efficiency of feed. The processing technology
adheres to scientific formulation and high-efficiency mixing
principles to ensure the stability of active ingredients.
The production involves three key stages:
(1) Raw Material Pretreatment: Carriers (e.g., cornmeal, bran) undergo
impurity removal and drying to ensure moisture content ≤10%;
(2) Stepwise Dilution and Mixing: Ingredients are added in the order of
carrier → macro-components → micro-components, using a double-shaft paddle mixer to achieve a
mixing uniformity CV ≤5%;
(3) Packaging and Storage: Finished products are packaged with
double-layer moisture-proof materials and stored at 15-25°C.
This technology ensures precise loading and uniform distribution of
micro-components, effectively minimizing nutrient loss. The premix
meets the nutritional needs of livestock and poultry across growth
stages. When integrated with automated batching systems, it
improves complete feed production efficiency by over 30%. The
entire process strictly complies with the HACCP system,
guaranteeing product safety and stability.
Part 2 Common premix processing technology
500kg/batch Manual batching premix (1)
2.1 Process Description
This process employs manual batching: materials are weighed, lifted
to the feeding platform via an electric hoist, and manually fed
into the mixer for blending and packaging. The mixer utilizes
single-shaft or double-shaft stainless steel designs, ensuring high
mixing precision, corrosion resistance, and excellent sealing
performance.
The process features a relatively simple workflow, compact
footprint, and lower overall investment.
Limitations: Higher labor costs compared to automated systems.
To enhance flexibility, modular design can be adopted: integrate equipment, platforms, and steel
structures into container-sized modules. Users only require simple
on-site installation for immediate operation.
500kg/batch manual batching premix (2)
2.2 Process Description
This process utilizes manual batching: materials are weighed,
elevated to the feeding platform via a bucket elevator, and manually loaded into the mixer for blending
and packaging. The mixer employs single-shaft or double-shaft stainless steel designs, delivering
high mixing precision, corrosion resistance, and superior sealing
performance.
The process offers a simplified workflow, compact footprint, and slightly higher total investment compared to Option 1 (due to the bucket elevator replacing the electric hoist), while
providing improved stability and operational convenience.
Limitations: Relatively higher labor costs.
To optimize flexibility, a modular design can be implemented: integrate equipment, platforms, and steel
structures into container-sized modules. Users only need to perform simple on-site
installation for immediate operation.
500 kg/batch automatic batching premix(3)
2.3 Process Overview
This process employs automated batching: carrier materials are elevated via a bucket elevator for cleaning, then conveyed to batching silos for precision dosing. Minor components are manually fed into the
mixer. The system utilizes single-shaft or double-shaft stainless steel mixers, ensuring high
mixing accuracy, corrosion resistance, and airtight sealing. Mixed
products are packaged via stainless steel packing scales, integrated with a pulse dust removal system.
(1) Advantages
ØHigh automation level, significantly reducing labor costs.
ØExceptional dosing accuracy.
(2) Considerations
ØBatching silos increase structural load, requiring reinforced steel
frameworks.
ØHigher initial investment in steel structures, moderately larger
footprint, and moderately higher total budget.
ØIdeal for clients prioritizing automation, operating in high
labor-cost regions, and accepting elevated equipment investments.
Part 3 Premix production line sit
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The feeding port is equipped with stainless steel pulse dust
collector and cyclone | Initial cleaning and installation platform | Automatic batching system |
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Stainless steel batching hopper and small material feeding station | Stainless steel mixer | Stainless steel packaging scale |
Part 4 Q&A
Q1. What services do you provide?
A1: We offer turnkey solutions including complete plant planning,
equipment budgeting, process design, and project
installation/commissioning services.
Q2. How is installation conducted?
A2: We provide full installation drawings and dispatch guidance
engineers to supervise on-site installation.
Q3. What is the delivery timeline?
A3: Delivery typically takes 90-120 days, depending on project scale.
Q4. What is the required footprint? Can it be installed in a warehouse?
A4: The footprint varies with design specifications, but most systems
can be installed in standard warehouses.
Q5. How is packaging handled?
A5: Equipment is secured on steel pallets and packed in export-grade wooden crates.
Q6. What preparations are required from the buyer?
A6: Complete civil engineering construction, ensure utilities (water,
electricity, gas) are operational, and prepare the site for
equipment installation.
Q7. What additional supporting equipment is needed?
A7: Auxiliary systems include transformers, weighbridges, boilers, air compressors, fuel storage
tanks, and forklifts.
