Automatic X-ray Reel Counter
Working Principle
Our Advantages
80kV X-ray tube for longer lifetime and maintenance-free operation
Super definition 17" digital flat panel detector (FPD)
Ultrafast counting with top speed of 12s per reel
Supports maximum 17" (430mm) reel or tray with moisture barrier
bags
Permanently updated AI deep learning algorithm with free updates
Integration with MES, ERP, WMS and other management systems
Manual mode for special cases (small quantity, overweight/oversize,
or packaged reels)
AGV docking support for fully automated counting process
Work order number function with counting record query & statistics
Hardware Parameters
| X-ray Source |
|---|
| Type | Microfocus |
| Max tube voltage | 80kV |
| Max tube current | 700μA |
| Focal spot size | 30μm |
| Flat Panel Detector |
|---|
| Type | Super definition digital FPD |
| Effective area | 430mm*430mm |
| Pixel size | 139μm |
| Resolution | 3072*3072 |
| Reel/Tray Counting |
|---|
| Max size | Auto mode 15" (380mm), manual mode 17" (430mm) |
| Max thickness | Auto mode 50mm, Manual mode 80mm |
| Min parts size | 01005 |
| Speed | 12-15s |
| Accuracy | 01005 ≥ 99.98%, 0201 & above ≥ 99.99% |
| Media type | Reel materials, tray materials with moisture-proof bag |
| Equipment |
|---|
| Dimensions | 2700mm (L) * 1400mm (W) * 1900mm (H) |
| Weight | 3000kg |
| Power supply | AC110-220V 50/60HZ |
| Max power | 4800W |
| Industrial PC | I7 CPU, 16G RAM, 256G SSD+4T HDD |
| Displayer | 24" HDMI LCD |
| Management system connection | MES, ERP, etc. |
| Workflow |
|---|
| Loading | After the reel vehicle is pushed in, the manipulator automatically
loads, supporting 7 to 15 inches of reel |
| Max loading quantity | 200 reels (7" with 8mm thickness) |
| Barcode scanning | Can scan barcode, QR code |
| Reel transfer | Automatic belt transfer |
| Labelling | Automatically print and paste labels after counting, and upload
data automatically |
| Unloading | The manipulator automatically put into the reel vehicle |
| Safety |
|---|
| Radiation leakage | No leakage, international standard: ≤1μSv/h |
| Back door safety interlock | Once users open the back door, X-ray tube will power off
immediately |
| Emergency stop | In front of the operation position, press to power off |
Speed and Accuracy
| Reel size | Parts size | Quantity | Accuracy | Speed |
|---|
| 7" (180mm) | 01005 | 10000 | 99.98% | 12-13s |
| 7" (180mm) | 0201 | 10000 | 99.99% | 11-12s |
| 7" (180mm) | 0402 | 10000 | 99.99% | 11-12s |
| 7" (180mm) | 0603 | 5000 | 99.99% | 10-11s |
| 10" (254mm) | 1206 | 5000 | 99.99% | 10-11s |
| 15" (380mm) | 1206 | 10000 | 99.99% | 11-12s |
Artificial Intelligence Deep Learning Algorithm
Our counting software uses a powerful artificial intelligence deep
learning algorithm that automatically identifies components without
manual algorithm binding. The system learns from counted component
data including:
Aspect ratio
The angle of each corner of the component
Slope between components from inside to outside
Deformation of component images from the inside to the outside
As counting operations increase, results become progressively more
accurate. The system easily handles similar components or larger
trays.
Cloud Database
Every Wellman X-ray counter connects to our cloud database.
Counting data and images upload to the cloud, and machines
automatically download the latest database. Our engineers optimize
algorithms based on collected data and regularly update the
database.
Over time, counting accuracy approaches 100% with expanding
component type coverage. When encountering new components, the
system accesses existing database information for higher
efficiency, accuracy and coverage.
Sample Images
