Fusion Bonded Epoxy Tank for Starch Industry Wastewater Treatment: Designed for durable storage of high-BOD and sediment-heavy effluent.

Fusion Bonded Epoxy Tank for Starch Industry Wastewater Treatment: Designed for durable storage of high-BOD and sediment-heavy effluent.

Starch industry wastewater treatment, generated primarily from potato, corn, or wheat processing, presents a unique set of challenges characterized by an extremely high-BOD organic load, significant temperature variation, and the presence of sediment-heavy effluent containing fine starch particles and fibrous materials. Successful containment requires a vessel designed for durable storage that can resist organic acid corrosion, withstand abrasive sediment loads, and offer superior structural integrity for high-density slurry. The Fusion Bonded Epoxy Tank is specifically engineered to handle this difficult environment, providing the most durable storage of high-BOD and sediment-heavy effluent.

The Specific Stressors of Starch Effluent

Containment vessels for starch industry wastewater must be resilient against the following high-stress conditions:

Extreme Organic Load and Acidification : The high concentration of residual starch rapidly decomposes, leading to the generation of volatile fatty acids $text{VFA}$s. This creates a persistent, acidic environment that aggressively attacks conventional tank linings. The tank must be designed for durable storage against this organic corrosion.

Abrasive Sediment-Heavy Effluent: The wastewater contains high concentrations of fine starch sediment, fibers, and grit. This creates a dense, abrasive slurry that continuously wears down the internal surface of the containment vessel, demanding a durable and hard lining.

Structural Load from High-Density Slurry: The high suspended solids and content mean the effluent is denser and heavier than ordinary water, imposing immense hydrostatic pressure on the tank walls. This requires a structurally durable storage solution.

Temperature Variation: Starch processing often involves hot water, leading to discharges at elevated temperatures, which accelerate both chemical corrosion and potential lining degradation.

A sustainable solution requires a tank designed for durable storage of high-BOD and sediment-heavy effluent under continuous operational stress.

The FBE Solution: Durable Storage for High-BOD and Sediment-Heavy Effluent

Center Enamel’s Fusion Bonded Epoxy Bolted Steel Tanks are engineered to provide the definitive, durable storage solution for the starch industry wastewater:

Permanent Acid Resistance : The molecularly bonded coating provides a dense, inert barrier with superior chemical resistance against the organic acids generated by the high-BOD load, ensuring the steel structure is protected long-term from corrosive attack.

Abrasive Resistance for Sediment: The smooth, hard, factory-applied finish is highly resistant to the abrasive wear caused by the sediment-heavy effluent and the continuous mechanical scraping often used in primary clarification or thickening processes.

Structural Integrity for Heavy Loads: Constructed from high-tensile, factory-engineered steel, tanks offer certified structural strength. They are designed for durable storage, safely containing the immense weight and pressure exerted by high-density, high-solids starch slurry.

Optimal for Anaerobic Digestion : The tank's inherent gas-tight design and resistance to make it the ideal, durable storage vessel for reactors, which are commonly used to treat high-BOD starch waste and capture biogas.

Cost-Effective and Rapid Deployment: The modular design ensures quick construction, minimizing downtime and providing a cost-effective path to establish the necessary, durable storage capacity for large-scale starch processing plants.

Project Case Studies: FBE Tanks in Starch and High-BOD Industrial Infrastructure

Center Enamel has provided durable storage solutions for major industrial operations managing chemically aggressive, high-solids, and high-BOD effluent.

Conclusion: Structural Integrity for Challenging Effluent

The management of starch industry wastewater requires a specialized containment solution that can survive both high organic corrosivity and intense physical abrasion. The Fusion Bonded Epoxy Tank, with its superior chemical resistance and structurally certified steel design, is definitively designed for durable storage of high-BOD and sediment-heavy effluent. This investment secures the process against internal structural failure, protects against acid corrosion, and provides the starch industry with a reliable, durable storage foundation for long-term environmental compliance.

To deploy a durable storage system engineered for the high-BOD, sediment-heavy demands of starch industry wastewater treatment, choose Center Enamel's Fusion Bonded Epoxy Bolted Steel Tanks. Contact us today to secure your essential infrastructure.

Shijiazhuang Zhengzhong Technology Co.,Ltd is a professional manufacturer dedicated to the design and fabrication of bolted storage tanks since 1989. Our products range includes Glass-Fused-to-Steel (GFS) tanks, fusion bonded epoxy tanks, stainless steel tanks, galvanized steel tanks and aluminum geodesic dome roofs. With professional enameling R&D team and more than 20 enameling patents, Shijiazhuang Zhengzhong Technology Co.,Ltd has become the leader in bolted tanks industry of Asia. Our products are certified to ISO 9001, CE, NSF/ANSI 61, WRAS, ISO 28765, LFGB, BSCI, ISO 45001 and other international standards.

Shijiazhuang Zhengzhong Technology Co., Ltd is not only the first manufacturer in China which produces Glass-Fused-to-Steel tanks, but also the most experienced professional bolted tanks manufacturer in Asia. The engineering & design, product testing and quality system of Center Enamel Glass-Fused-to-Steel tanks is in strict accordance with AWWA D103-09, OSHA, ISO 28765, NSF/ANSI 61, NFPA and other international standards. Center Enamel Glass-Fused-to-Steel tanks are wildly used in drinking / potable water, industrial effluents, municipal sewage, bio-energy, landfill leachate, agriculture and other applications. Until 2023, Center Enamel bolted tanks have been exported to more than 100 countries including USA, Australia, Canada, Malaysia, Indonesia, Russia, UAE, Panama, Brazil and South Africa etc., the superior tank quality and prompt service gains us worldwide recognition.

As an outstanding containment and cover system provider with more than 30 years of experience, Shijiazhuang Zhengzhong Technology Co., Ltd sincerely expects to establish long-term cooperation with the local partners throughout the world and make continuous contribution to the development of the industry.