Electronic Connector Injection Molding Process Introduction
Electronic connector injection molding requires extremely high
precision and durability. Materials such as PBT, LCP, and PA66+GF
are used, utilizing high-speed injection molding and insert molding
processes to ensure precise integration of the conductive terminals
and plastic components.
Process Flow
- Raw Material Drying
- Precision Injection Molding of Housing/Insulator
- Insert Molded Metal Terminals (Optional)
- Automated Assembly and Inspection
- Packaging and Shipping
Product Parameters
| Parameter | Value Range/Description |
|---|
| Material | PBT, PA66+GF, LCP |
| Accuracy | ±0.02 mm |
| Temperature Range | -40°C to 150°C |
| Features | High Strength, Wear Resistance, Insulation |
| Plug-in Life | ≥ 5,000 Cycles |
| Mold Life | 800,000–1,000,000 Cycles |
| Molding Cycle | 8–20 Seconds |
| Dimensions | Small Precision Parts |
| Applications | Power Interface, Signal Interface |
| Features | High Strength, Precision Positioning |
Uses and Advantages
Applicable to connectors for power supply, signal transmission,
communications equipment, etc.
Advantages
- High Precision, Ensures Reliable Contact
- Flame Retardant, Excellent Insulation
- Long Plug-in Life
- Suitable for Complex Insert Structures
- RoHS and REACH Compliant
FAQ
Q1: Is the product compatible with different standard interfaces?
A1: Yes, we support a variety of Luer and DIN connectors.
Q2: Can we use glass fiber reinforced materials?
A2: Yes, it improves strength and heat resistance.
Q3: Is dual-shot molding supported?
A3: Yes, depending on functional requirements.
Q4: What is the service life?
A4: ≥5000 plugging and unplugging cycles.
Q5: Can the mold be used for extended periods?
A5: Over a million times.
Customized Mold Customization
We support customized development of terminal inserts, insulator
shape optimization, interface size adjustment, and unique logos to
meet the diverse connector needs of different electronics
manufacturers.
