Versatile mold solutions tailored to diverse plastic applications
1. Product Process Description
Plastic injection molds are essential tools for modern industrial
mass production. They rely on high-temperature, high-pressure
injection to fill the mold cavity with molten plastic, which is
then cooled and molded into various parts. This process is suitable
for complex structural products and features high efficiency and
precision.
Process Flow
- Preliminary Communication: Develop a mold structure and material
selection plan based on customer needs and production targets.
- Mold Processing: Mold components are manufactured using CNC
high-speed milling and wire cutting.
- Heat Treatment: Improve mold hardness and wear resistance, ensuring
long life.
- Mold Trial: Check the mold gate, cooling, and venting conditions,
and make timely corrections.
- Mass Production Injection: Molten plastic is injected into the mold
cavity, cooled, and then demolded to produce the final product.
2. Product Specifications
| Parameter Item | Technical Specifications |
|---|
| Mold Steel | P20, 718H, S136, 2738 |
| Mold Life | 300,000 - 1.2 Million Molds |
| Moldable Materials | ABS, PP, PA66, PC, PMMA |
| Cavities | Single/Multi-cavity (Customizable) |
| Cooling Method | Water Cooling System, Local Oil Cooling |
| Surface Treatment | Mirror Polishing, Sandblasting, Nitriding, Electroplating |
| Molding Cycle | 15 - 70 Seconds |
| Product Size Range | 1cm - 120cm |
| Delivery Time | 25 - 50 Days |
| Service Support | OEM/ODM Custom Development |
3. Product Applications
Widely used in the production of automotive interiors, office
equipment housings, electronic components, medical consumables, and
daily necessities.
4. Product Advantages
- High mold precision, suitable for complex parts.
- Using imported steel, wear-resistant and corrosion-resistant.
- Short molding cycle and high production efficiency.
- The number of cavities can be customized to meet customer needs.
- The mold is easy to maintain and has a longer service life.
5. Frequently Asked Questions (FAQs)
Q1: What is the mold delivery time?
A1: Generally 25-50 days, depending on the complexity of the mold.
Q2: Can you provide a mold design plan?
A2: Yes, we offer free Design for Manufacturing (DFM) analysis.
Q3: Is the mold exportable?
A3: We meet international standards and can export globally.
Q4: How do you ensure mold accuracy?
A4: We use high-precision processing equipment and testing
instruments for full quality control.
6. Customized Mold Services
- We provide a full service from design, manufacturing, to
production.
- We can customize multi-cavity molds, two-color molds, and hot
runner molds.
- We offer fast prototyping to shorten development cycles.
- We provide after-sales maintenance and long-term technical support.
