Electric Rail Transfer Cart for Smooth Material Flow in Low Voltage
Assembly Line
The Electric Rail Transfer Cart for low-voltage assembly lines is a
specialized industrial vehicle designed to ensure smooth and safe
material flow in controlled production environments. Operating on a
low-voltage power system (typically 24V/36V), it significantly
reduces electrical risks in sensitive or crowded assembly areas.
The cart moves components, sub-assemblies, or finished products
seamlessly between workstations on fixed tracks, maintaining
precise alignment and consistent speed. By enabling uninterrupted,
organized transport, it minimizes bottlenecks, enhances workflow
efficiency, and supports lean manufacturing principles—all while
prioritizing operator safety and energy efficiency in modern
assembly operations.
| Model | BDG-2t | BDG-5t | BDG-10t | BDG-16t | BDG-20t | BDG-25t | BDG-30t | BDG-40t | BDG-50t | BDG-63t | BDG-80t | BDG-100t | BDG-150t |
| Rated Load(t) | 2 | 5 | 10 | 16 | 20 | 25 | 30 | 40 | 50 | 63 | 80 | 100 | 150 |
| Table Size (mm) | Length(L) | 2000 | 3500 | 3600 | 4000 | 4000 | 4500 | 4500 | 5000 | 5500 | 5600 | 6000 | 6500 | 10000 |
| Width(W) | 1500 | 2000 | 2000 | 2000 | 2200 | 2200 | 2200 | 2500 | 2500 | 2500 | 2600 | 2800 | 3000 |
| Height(H) | 450 | 450 | 500 | 550 | 550 | 600 | 600 | 650 | 650 | 700 | 800 | 900 | 1200 |
| Wheel Base(mm) | 1200 | 2500 | 2600 | 2800 | 2800 | 3200 | 3200 | 3800 | 4200 | 4300 | 4700 | 4900 | 7000 |
| Rail Inner Gauge(mm) | 1200 | 1435 | 1435 | 1435 | 1435 | 1435 | 1435 | 1435 | 1435 | 1435 | 1800 | 2000 | 2000 |
| Wheel Diameter (mm) | 270 | 270 | 300 | 350 | 350 | 400 | 400 | 500 | 500 | 600 | 600 | 600 | 600 |
| Wheel Quantity | 4 | 4 | 4 | 4 | 4 | 4 | 4 | 4 | 4 | 4 | 4 | 4 | 8 |
| Ground Clearance(mm) | 50 | 50 | 50 | 50 | 50 | 50 | 50 | 50 | 50 | 75 | 75 | 75 | 75 |
| Running Speed (m/min) | 0-25 | 0-25 | 0-25 | 0-20 | 0-20 | 0-20 | 0-20 | 0-20 | 0-20 | 0-20 | 0-20 | 0-20 | 0-18 |
| Motor Power(kw) | 0.8 | 0.8 | 1.5 | 2.2 | 2.5 | 3 | 4 | 5.5 | 5.5 | 7.5 | 7.5 | 11 | 15 |
| Transformer Power(KVA) | 3 | 3 | 5 | 6.8 | 6.8 | 6.8 | 10 | 10 | 10 | 20 | 20 | 30 | 30 |
| Transformer Quantity | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 |
| Running Distance(m) | 70 | 70 | 70 | 70 | 70 | 70 | 70 | 60 | 50 | 50 | 50 | 50 | 50 |
| Max Wheel Load(KN) | 14.4 | 25.8 | 42.6 | 64.5 | 77.7 | 94.5 | 110.4 | 142.8 | 174 | 221.4 | 278.4 | 343.8 | 265.2 |
| Recommended Rail Model | P15 | P18 | P18 | P24 | P24 | P38 | P38 | P43 | P43 | P50 | P50 | QU100 | QU100 |
The anti-static design ensures that precision electronic components
are not damaged during transportation.
Serialized supply of automotive parts
According to the assembly cycle, deliver the engine wiring
harnesses, interior assemblies and other components to the
corresponding workstations on time. Realize the automatic matching of materials and assembly heights.
Modular assembly of household appliances
In the production lines of refrigerators and air conditioners, it
undertakes the cross-module transfer of core components such as
compressors and display modules.
Medical device cleanroom transfer
The flow of precision instruments between different packaging
stations is completed in a 10,000-level clean room. The low-noise
operation and zero-emission characteristics perfectly meet the
requirements of a dust-free environment.
How can Transfer Carts be customized?Please tell us:
What load or product will be transferred onto the cart?
What is the weight of the heaviest lift or load?
What are the dimensions? (Length; Width ; Height)
What is the trip time and frequency? (# of Trips per , Shifts per
day:)
What is the travel area you need to cover? (Rail/cement floor,
Indoor/Outdoor, straight line travel, etc)
What is the distance to travel?
Other relevant information or using condition.---- Low noise It causes low noise level.
---- Maximum safety Offers guarantee of maximum safety for operators and for the
material handled. We really care about the safety of everyone
involved in the job.
---- Easy for operation These vehicles are easy to drive, so as soon as you get it you will
be able to use it to transport your loads. We will support you to
make the best out of your heavy load transporter.
---- Easy to implement into manufacturing process Operates on standard floors; Do not require complex or permanent installation
---- Suitable for All Kinds of Weight The steering battery powered trolley is superb for handling both
small and extremely huge loads for its modular fabrication and its
high payloads: up to 300 ton for each trolley.
*For lenght is less than 6m, the width is less than 2.2m. It will
be transported by 20ft container. If the length is longer than 5.9m
and less than 12m, it will be transported by 40ft container. If the
quantity is 2 sets or 3 sets, they can be transported by full
container. If the quantity is 1 set, it can be transported by LCL
Container.
* If the length is less than 12m, the width is beyond 2.2m. It
needs to be transported by flat rack (20 or 40 ft) . If the
equipment is beyond above dimension, and quantity need to consider
bulk cargo.
