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Cable Production Pneumatic Conveying System With Automatic Additive Dosing

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Cable Production Pneumatic Conveying System With Automatic Additive Dosing

Engineered for High-Performance Cable Production

Our integrated system combines closed-loop pneumatic conveying with ultra-precise additive dosing (±0.1% accuracy) specifically for XLPE, EPR, and HVDC cable compounds. The solution ensures contamination-free processing of sensitive materials like cross-linking agents, voltage stabilizers, and nano-fillers while meeting 500kV+ cable production standards.

System Highlights
1. Clean Material Conveying
  • Dedicated Lines for:
    Base resins (LDPE/XLPE)
    Carbon black masterbatch
    Voltage stabilizers (e.g., Dicumyl Peroxide)
  • Gentle Transport Modes:
    Dense phase: <0.01% additive degradation
    Anti-static design: Prevents carbon black agglomeration
2. Pharmaceutical-Grade Dosing
  • Micro-Dosing Modules:
    0.1-50kg/hr with ±0.1% accuracy
    Loss-in-weight feeders for critical additives
  • Contamination Prevention:
    Stainless steel contact surfaces
    Nitrogen purging for oxygen-sensitive compounds
Technical Specifications
ParameterPerformance
Throughput2-15 T/H
Conveying DistanceUp to 150m horizontal
Dosing Resolution0.1g (micro), 10g (macro)
Control SystemSiemens PCS7 with SCADA
Critical Certifications:
  • IEC 60502-2 (HV cable standards)
  • ATEX Zone 22 (carbon black handling)
  • Cleanroom Class 100,000 (optional)
Operational Advantages
  • Eliminates Manual Handling of hazardous additives
  • Prevents Cross-Linking Prematurity with temp-controlled lines
  • Auto-Purge System between material changes
  • Full Traceability with batch-wise RFID tagging
Applications:
110kV-1000kV cable insulation DC submarine cable compounds Superclean EPR formulations
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