SSCH22-15000-30000 22kW Hydraulic Transmission System Dynamometer Test Bench

SSCH22-15000-30000 22kW Hydraulic Transmission System Dynamometer Test Bench

1. SSCH22-15000-30000 22kW Hydraulic Transmission System Dynamometer Test Bench Overview

The SSCH22-15000-30000 hydraulic transmission system dynamometer test bench is designed specifically for the aviation and high-end hydraulics industries. It integrates a high-speed aviation hydraulic pump, a 22kW high-speed electric dynamometer, a multi-mode load module, and an intelligent measurement and control system. It enables comprehensive performance testing of hydraulic components under high-pressure (35MPa), high-speed (30,000r/min), and variable-load conditions. The system supports bidirectional energy transfer (electrical dynamometer power return efficiency >85%) and, when combined with a remote control module, enables unmanned testing. It covers performance calibration, durability verification, and fault simulation of hydraulic pumps, actuators, and other components, meeting the high-precision testing needs of the aviation and high-end industrial hydraulics industries.

2. SSCH22-15000-30000 22kW Hydraulic Transmission System Dynamometer Test Bench Components

1) High-speed aviation hydraulic pump: Rated pressure 35MPa, flow rate 20L/min, adapted to aviation-grade hydraulic media, with high-pressure stability, can simulate the core power source working conditions of the aircraft hydraulic system, and provide a continuous high-pressure oil source for the load module;

2) Fuel tank module: Available volume 70L, boost adjustment range 0-0.5MPa, negative pressure adjustment range -0.1-0MPa, can accurately control the oil pressure environment, avoid oil cavitation, and ensure oil cleanliness and stability under high-pressure conditions;

3) 22kW electric dynamometer: The core power test unit, capable of stepless speed regulation from 0-30,000 rpm, supports 150% overload operation, precisely controls torque through electromagnetic loading, and simultaneously recovers test power back to the grid.

4) Torque and speed sensor: Torque range 50Nm, speed range 30,000r/min, accuracy level ≤0.1% FS, real-time acquisition of hydraulic pump/motor torque and speed data, providing a highly reliable data source for performance calculations;

5) Variable frequency inverter system: Adopts direct torque control (DTC) with a control accuracy of ±0.01Hz; operating temperature range is 0°C to 40°C, protection level is IP54, and it can operate at full load at altitudes below 1000m with a noise level of ≤80dB, ensuring stable operation in harsh industrial environments;

6) Load module: There are two types of loads: ① Flow load: Regulates oil flow through throttle and relief valves to test the flow-pressure characteristics of the hydraulic pump; ② Linear load: Uses hydraulic actuators to simulate aircraft control surface load characteristics to verify the response performance of hydraulic components under reciprocating variable loads;

7) Measurement and control module: Integrates a multi-channel data acquisition unit (sampling frequency 500Hz), supports simultaneous acquisition of 120+ parameters including torque, pressure, flow, temperature, etc., and automatically generates performance curves (such as pump efficiency maps) and test reports;

8) Remote control module: adopts DSP+FPGA dual-core architecture, equipped with X86 architecture CPU (main frequency 750MHz, memory 512MB, DOM disk 4GB), pre-installed Win10 operating system, supports LAN/cloud remote control of test process and data viewing, and realizes unattended testing.

3. 22kW Hydraulic Transmission System Dynamometer Technical Parameters

4. SSCH22-15000-30000 22kW Hydraulic Transmission System Dynamometer Test Bench Reference Standards

Domestic standards

1) GB/T 3766-2021 General rules and safety requirements for hydraulic transmission systems and their components

2) GB/T 17487-2021 Hydraulic Pump Test Methods

3) GB/T 7936-2021 "Code for Solid Particle Contamination Levels in Hydraulic Transmission Oils"

4) GJB 5203-2003 "General Specification for Aviation Hydraulic Systems and Accessories" (applicable to military/aviation fields)

International Standards

1) ISO 4413:2010 " Hraulic fluid power-General rules and safety requirements for systems and their components"

2) ISO 8426:2008

3) SAE ARP 1796A-2018

4) DIN 24313:2019 "Hraulic fluid power-Test methods for pumps" (German industrial standard, suitable for high-end hydraulic testing)

5. SSCH22-15000-30000 22kW Hydraulic Transmission System Dynamometer Test Bench Core Advantages

1) High-speed, high-precision testing capabilities: The electric dynamometer has a maximum speed of 30,000 r/min and is equipped with a torque sensor with an accuracy of ±0.1% FS. This allows it to capture transient performance fluctuations of aircraft hydraulic pumps at high speeds, meeting the "high-speed, low-error" testing requirements of high-end hydraulic components.

2) Deeply adapted for aviation scenarios: The linear load module simulates aircraft control surface load characteristics through hydraulic actuators. Combined with a 35MPa high-pressure aviation hydraulic pump, it can replicate the actual operating conditions of aviation hydraulic systems, providing a realistic testing environment for the development of aviation hydraulic components.

3) Energy recovery and energy saving: The electric dynamometer achieves over 85% power retransmission, reducing annual energy consumption by over 40% compared to traditional resistive load test benches. It is particularly suitable for long-term endurance testing of hydraulic pumps for over 500 hours, significantly reducing operating costs.

4) Remote intelligent control: The DSP+FPGA architecture remote control module supports Windows 10 system operation, enabling remote start-stop testing and data retrieval within 100km. Combined with the automatic report generation function, testing efficiency is improved by 30%;

5) Multifunctional load coverage: Dual-mode design of flow load (throttle valve/relief valve) and linear load (actuator) can simultaneously complete the hydraulic pump "static performance calibration" and "dynamic load response" testing without changing the bench equipment;

6) High reliability and environmental adaptability: The variable frequency inverter system has an IP54 protection level and a -0.1-0.5MPa fuel tank pressure adjustment, making it suitable for multiple scenarios such as laboratories and aviation parts factories, and can operate stably in low temperature (0°C) and dusty environments.

6. SSCH22-15000-30000 22kW Hydraulic Transmission System Dynamometer Test Bench Application Areas

1) Aerospace hydraulic component research and development: testing the high-speed and high-pressure performance of aircraft hydraulic pumps, rudder actuators, and hydraulic valve groups, and adapting to the preliminary research and component selection of hydraulic systems for military and civil aircraft;

2) Quality inspection of high-end industrial hydraulic equipment: Conducting factory performance verification and lifespan assessment for high-pressure plunger pumps (such as 35MPa injection molding machine hydraulic pumps) and high-speed hydraulic motors (such as machine tool spindle hydraulic drive units);

3) Hydraulic medium performance testing: Using different types of aviation hydraulic oil (such as MIL-PRF-83282), the lubricity and contamination resistance of the oil under high speed and high pressure are tested to provide data support for hydraulic oil selection;

4) Innovative research in scientific research institutions: Universities and research institutes use this technology for research on topics such as "high-speed hydraulic transmission efficiency optimization" and "aviation hydraulic system fault simulation," supporting the development of customized testing processes.

5) Military hydraulic component acceptance: Complying with GJB 5203-2003 standards, we provide acceptance testing services for Hydraulic Transmission Systems in military equipment such as tanks and armored vehicles, verifying their reliability under extreme operating conditions.

7. Hydraulic Transmission System Dynamometer Test Bench Model List