Automated Plasma Glue Dispenser for Mirror Light Frames Assembly
Revolutionize Mirror Assembly with Automated Plasma-Glue Precision
The Automated Plasma Glue Dispenser redefines smart mirror light
frame assembly by integrating plasma surface activation and
AI-driven adhesive dispensing. This system eliminates manual
pre-treatment errors, ensuring 99.9% bond consistency through two
core innovations:
Plasma Surface Activation: Removes microscopic contaminants and
enhances surface energy, enabling 40% stronger adhesive adhesion
compared to traditional methods. Ideal for glass-metal or curved
frame interfaces, it prevents delamination under thermal stress.
Smart Glue Dispensing: Equipped with real-time viscosity sensors,
the dispenser adapts to material variations (e.g., aluminum, carbon
fiber) with ±0.1mm accuracy, reducing glue waste by 30%. Inline
quality checks reject defective frames before final curing.
Why Choose This Solution?
Zero Rework: Plasma pretreatment eliminates 90% of assembly
failures caused by poor surface preparation.
30% Faster Production: Fully automated process cuts cycle times
from 15 minutes to 10 per unit.
Industry-Compliant: Meets ISO 9001 standards for automotive and
smart home applications.
Ideal for high-end mirror manufacturers, this system guarantees
long-term durability against humidity, vibration, and temperature
swings. Upgrade to flawless assembly today—contact us for a demo!
Principle Description
Put the work-piece on the moving platform by the designed fixture,
the working platform and gluing nozzle move as programmed track to
coat the work-piece accurately by compressed air. back-lit panel
light size are 2 feet by 2 feet or 2 feet by 4 feet
Machine Features
Floor stand design with wide working range(1500*600MM), suitable
for big size work-piece;
Equipped hand programming controller, easy to learn and operate;
The instructions can be copied and arrayed;
Equipped industrial PLC controller, for different glue with
different settings ensure the best performance;
Glue flow is stable without leakage and drawing.
Technical Parameters
Model | TD-1560 |
MCU | Three-axis Movement Controller |
Programming | Teaching Programming |
Drive Mode | Precise Stepping Motor+ Synchronous Belt+ Linear Guide-way |
Working Range(X*Y*Z) | 1500*600*100mm(Non-STD size can be customized) |
Max Moving Speed | MAX 500mm/sec |
Repeat Accuracy | ±0.02mm |
Program Memory Capacity | About 10000 units |
Dimension(L*W*H) | 2200*800*1200mm |
Weight | 150Kg |
Working Power | AC220V/50~60Hz/150W |
Working Air Pressure | 0.4 ~ 0.6Mpa(no condensation) |
Working Temperature and Humidity | Temperature: 0 ~ 40℃ Humidity:20 ~ 90% |
Suitable Glue: 300ml or 2600ml single-component package for silicone, thermal
conductive silicone grease, UV glue, AB glue etc.
Applications:Big size products, such as LED wash wall light, flood light,
ceiling light, outdoor wall light, car headlight, smoke exhaust
ventilator etc.
Machine Details
