Glue Dispensing Robot Smart Mirror Frame Plasma treatment and
Gluing 01mm Accuracy
The Smart Mirror Frame Gluing System integrates a Glue Dispensing
Robot with Plasma Surface Treatment, achieving 0.1mm accuracy
for seamless bonding. This advanced solution combines two critical
processes: Plasma treatment activates the mirror frame surface by
removing contaminants and enhancing adhesive wettability, ensuring
strong molecular adhesion. The 3-axis dispensing robot then
applies glue with 0.1mm positional precision, eliminating gaps or
misalignments that compromise durability.
Key features include:
Plasma Pre-Treatment: Optimizes surface energy for 30% stronger
bonds compared to traditional methods.
Sub-Millimeter Accuracy: The robot’s 0.1mm repeatability
guarantees uniform glue lines, preventing air pockets or weak
spots.
Adaptive Control: AI-driven sensors adjust glue viscosity and flow
rate in real-time, adapting to frame curvature or material
variations.
Quality Assurance: Inline inspection systems verify glue coverage,
rejecting defective frames before assembly.
By automating plasma treatment and precise gluing, this system
reduces labor costs by 35% while cutting rework rates by 80%. Ideal
for high-end smart mirrors, it ensures long-term resistance to
moisture, temperature fluctuations, and mechanical stress. The
0.1mm accuracy benchmark transforms "precision" into a
quantifiable guarantee of product reliability.
Principle Description
Put the work-piece on the moving platform by the designed fixture,
the working platform and gluing nozzle move as programmed track to
coat the work-piece accurately by compressed air. back-lit panel
light size are 2 feet by 2 feet or 2 feet by 4 feet
Machine Features
Floor stand design with wide working range(1500*600MM), suitable
for big size work-piece;
Equipped hand programming controller, easy to learn and operate;
The instructions can be copied and arrayed;
Equipped industrial PLC controller, for different glue with
different settings ensure the best performance;
Glue flow is stable without leakage and drawing.
Technical Parameters
Model | TD-1560 |
MCU | Three-axis Movement Controller |
Programming | Teaching Programming |
Drive Mode | Precise Stepping Motor+ Synchronous Belt+ Linear Guide-way |
Working Range(X*Y*Z) | 1500*600*100mm(Non-STD size can be customized) |
Max Moving Speed | MAX 500mm/sec |
Repeat Accuracy | ±0.02mm |
Program Memory Capacity | About 10000 units |
Dimension(L*W*H) | 2200*800*1200mm |
Weight | 150Kg |
Working Power | AC220V/50~60Hz/150W |
Working Air Pressure | 0.4 ~ 0.6Mpa(no condensation) |
Working Temperature and Humidity | Temperature: 0 ~ 40℃ Humidity:20 ~ 90% |
Suitable Glue: 300ml or 2600ml single-component package for silicone, thermal
conductive silicone grease, UV glue, AB glue etc.
Applications:Big size products, such as LED wash wall light, flood light,
ceiling light, outdoor wall light, car headlight, smoke exhaust
ventilator etc.
Machine Details
