PCBA Consumer Electronics SMT Automated Chicken Coop Printed Circuit Board Assembly

PCBA Images

About TECircuit

Found: TECircuit has been operating since 2004.

Location: An electronics manufacturing service(EMS) provider located in Shenzhen China.

Item: Customizable EMS PCB, offers a full range of one-stop shop services.

Service: Printed Circuit Board (PCB)and Printed Circuit Board Assembly(PCBA), Flexible Printed Circuit Board(FPC), Components Sourcing, Box-Building, Testing.

Quality Assurance: UL,ISO 9001, ISO 14001, ISO 13485, ITAF 16949 andcomplied with ROHS and REACH.

Factory Pictures:
Company's own plant : 50,000 sqm; Employees : 930+; Monthly production capacity : 100,000 m2

PCBA Applications

• Automated Door Control: The PCBA precisely controls a motorized door mechanism, opening at sunrise and closing at sunset based on programmed timers or light sensor data to protect poultry from predators overnight.

• Scheduled Feeding Systems: It operates automated feeders by activating dispensing mechanisms at preset intervals, ensuring consistent food supply and portion control while reducing manual labor requirements.

• Environmental Monitoring: The board processes data from temperature and humidity sensors, enabling automatic climate control through ventilation fans or heating elements to maintain optimal coop conditions.

• Egg Collection Automation: In advanced systems, the PCBA controls conveyor belts or collection mechanisms that gently transport eggs from nesting boxes to storage areas, minimizing breakage and contamination.

• Water Management: It monitors water levels and controls valves or pumps to maintain clean water supply, with some systems incorporating automatic flushing and refilling cycles.

• Security and Predator Detection: The PCBA processes input from motion sensors and cameras, triggering alarm notifications or deterrent devices when potential threats are detected near the coop.

• Remote Monitoring and Control: Through connectivity modules, the PCBA enables farmers to monitor coop conditions and control automated features via mobile apps from any location.

• Data Logging and Analytics: The system collects and stores historical data on temperature patterns, feed consumption, and bird activity, helping optimize operations through trend analysis.

PCBA Features

1. Motor Driver Circuits: The PCBA incorporates robust motor drivers capable of handling the current requirements for door mechanisms, conveyor systems, and ventilation fans with precise positional control.

2. Environmental Sensor Interfaces: It includes multiple sensor input channels for connecting temperature, humidity, ammonia gas, and light level sensors with appropriate signal conditioning circuitry.

3. Wireless Connectivity Modules: The board integrates Wi-Fi or LoRa modules for remote access, along with backup cellular connectivity options for locations without reliable internet service.

4. Power Management System: Employing sophisticated PMIC with battery backup support, the PCBA efficiently manages power distribution between motors, sensors, and control circuits, with solar charging capability for off-grid operation.

5. Real-Time Clock (RTC) Circuitry: Includes precision RTC components with battery backup to maintain accurate timekeeping for scheduling door operations and feeding cycles during power outages.

6. Protection Circuits: Features surge protection, overcurrent protection, and EMI filtering to ensure reliable operation in harsh agricultural environments with fluctuating power conditions.

7. Input/Output Expansion Capability: Provides GPIO headers and communication ports (UART, I2C, SPI) for connecting additional sensors, actuators, and peripheral devices as needed.

8. Robust Enclosure and Connectors: The PCBA is designed with conformal coating and utilizes waterproof connectors to withstand the humid, dusty, and corrosive environment typical of poultry farming operations.

FAQ

​PCB & PCBA Description​

PCB Assembly OEM Service

Electronic Components Material Purchasing

Bare PCB Fabrication

Cable, Wire-harness Assembly, Sheet Metal, Electrical Cabinet Assembly Service

PCB Assembly Service: SMT, BGA, DIP

PCBA test: AOI, In-Circuit Test (ICT), Functioal Test (FCT)

Conformal Coating Service

Prototyping and Mass Production

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PCBA ODM service

PCB Layout, PCBA Design According To Your Idea

PCBA Copy/Clone

Digital Circuit Design / Analog Circuit Design/ lRF Design /Embedded Software Design

Firmware and Microcode Programming Windows Application (GUI) Programming/Windows Device Driver (WDM) Programming

Embedded User Interface Design / lSystem Hardware Design

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