High-Payload Combined Vibration Climatic Test Chamber for ESS Testing

Our High-Payload Combined Vibration Climatic Test Chamber is the definitive, robust solution for the critical validation of Energy Storage Systems (ESS). This integrated system is engineered to handle the substantial weight and size of industrial and grid-scale battery modules and packs, subjecting them to the most severe, synergistic stresses imaginable. By accurately simulating the combined effects of operational vibration, extreme temperatures, and thermal cycling, this system is an indispensable tool for guaranteeing the long-term durability, safety, and performance of your ESS technology.

Key Features

• High-Payload Capacity: The system is specifically engineered to handle the substantial weight and size of large ESS battery modules and packs, ensuring the high-force shaker and chamber floor maintain precision and structural integrity under heavy loads.

• Integrated Multi-Stress Testing: Conducts simultaneous vibration, temperature, and humidity testing in a single, seamless operation. This provides the most realistic and accelerated simulation of ESS operational life, where structural loads interact with climatic extremes.

• Wide-Range Climatic Chamber: The chamber offers a broad spectrum of temperature capabilities (e.g., from $-70^circ C$ to $+180^circ C$) and precise humidity control (e.g., $20% RH$ to $98% RH$), crucial for simulating diverse installation environments.

• High-Force Vibration Shaker: Our electrodynamic shaker delivers the immense force required to rigorously test heavy ESS components, ensuring compliance with standards like UN 38.3 and various structural/seismic test requirements.

• Advanced Safety Protocols: Safety is paramount for high-voltage systems. The chamber includes integrated safety features vital for battery testing, such as dedicated fire suppression ports, high-voltage isolation, inert gas purging capability, and continuous thermal monitoring.

• Advanced Integrated Control System: A powerful, intuitive controller seamlessly synchronizes the shaker with the climatic cycles, enabling the precise programming and execution of complex, multi-variable test sequences.

• Comprehensive Data Acquisition: Continuously monitors and records all environmental parameters (temperature, humidity) and vibration data, providing detailed, auditable reports for analysis and compliance.

• Robust & Durable Construction: Built with industrial-grade components and a reinforced structure for longevity and reliability under continuous, demanding combined-stress operation.

Applications

• Grid-Scale Battery Modules: Comprehensive durability and safety validation of utility-scale storage units against combined operational vibration and climatic stresses.

• Commercial/Industrial ESS: Reliability testing of battery packs and power electronics used in commercial backup power and micro-grid applications.

• Regulatory Compliance: Meeting stringent international and regional safety standards for ESS installation and operation.

• Failure Analysis: Replicating operational failures in a controlled, safe environment to determine root causes and implement design improvements.

• Research & Development: Accelerating the validation of new battery chemistries and pack designs by understanding their behavior under combined, extreme stress.

Benefits

• Unrivaled Test Realism: Provides the most accurate and comprehensive assessment of ESS performance by simulating synergistic stresses, revealing failure modes that single-factor tests would miss.

• Accelerated Product Validation: By performing multiple stresses simultaneously, you can significantly reduce your development cycle and get products to market faster.

• Enhanced Safety & Durability: The high-payload and integrated safety features ensure your ESS is not only safe but also robust and durable enough to last its extended service life.

• Superior Compliance Documentation: Generates synchronized, auditable data crucial for meeting the stringent documentation requirements of the ESS industry.

Technical Specifications

Shaker

Ready to ensure the ultimate safety and reliability of your Energy Storage Systems? Contact our experts today to discuss your requirements for a High-Payload Combined Vibration Climatic Test Chamber.